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Models:  02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 

5 Ton (4.5 Metric Ton) - Single Stage Jack 

 

04/2014 | Rev. 06 

Page | 2 

 

2.0 

SAFETY INFORMATION 

(continued)

 

2.10 

NECESSARY PERSONAL PROTECTIVE EQUIPMENT 

CAUTION! 

Always wear safety glasses. 

 
2.11 

SAFETY GUIDELINES 

CAUTION! 

Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of 
jack and threads on ram. 

1.  NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may 

have hung up. 

2.  NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack collapse. 
3.  ALWAYS  lower  ram  locking  nut(s)  after  jack  is  under  load.  Be  sure  ram  nut(s)  is  seated  fully  after 

jacking. 

4.  ALWAYS raise and lower jacks simultaneously so that aircraft remains level. 
5.  ALWAYS use a tail or nose stand, as applicable, for additional stability. 

 

WARNING! 

The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal 
injury or death. 

 
2.12 

CONDITIONS FOR SAFE USE 

 

Use in a clean dry environment on a level surface. 

 

Operate between -20

 C and 50

C (-4

 F and 122

 F). 

 
2.13 

OPERATOR QUALIFICATIONS 

This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking 
procedures for the aircraft to be raised, and the operation of the jack. 
 

Installation/Maintenance/Dismantling Qualifications:

 This jack is to be installed, maintained, and dismantled by qualified 

technicians familiar with hydraulic systems. 
 
2.14 

ADDITIONAL SAFETY MEASURES 

This jack must be used in accordance with this technical manual, and in accordance with the aircraft manufacturer’s jacking 
procedures. 
 
2.15 

IN CASE OF HYDRAULIC LINE FAILURE 

The velocity fuse will prevent lowering of the ram. To reset the velocity fuse, repair the hydraulic line, then pump the hand 
pump until the ram begins to rise. This will reset the velocity fuse, and the jack can be lowered. 
 

3.0 

PACKAGING AND STORAGE 

3.1 

PACKAGING REQUIREMENTS 

Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. 
 
3.2 

HANDLING 

Jacks can be rolled by hand on its casters. 
 
3.3 

STRAPPING 

Jacks can be strapped down by suitable means to prevent unwanted movement during shipment. 
 
3.4 

PACKAGING PROTECTION 

No special packaging material for cushioning or suspension is required. 
 
3.5 

LABELING OF PACKAGING 

Packaging should be labeled 

DO NOT DROP

 
3.6 

STORAGE COMPATIBILITY 

No special considerations. 
 
 
 

3.0 Packaging and storage continued on following page. 

Содержание 02-0536C0110

Страница 1: ...Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 5 Ton 4 5 Metric Ton...

Страница 2: ...ION DATE TEXT 02 12 2003 Modified Parts Lists 03 12 2004 7 4 2 added warning and illustrations 04 01 2007 Modified Parts Lists 05 06 2010 Added 02B0536C0110 and 02C0536C0110 06 04 2014 Modified Parts...

Страница 3: ...NG REQUIREMENTS 2 3 2 HANDLING 2 3 3 STRAPPING 2 3 4 PACKAGING PROTECTION 2 3 5 LABELING OF PACKAGING 2 3 6 STORAGE COMPATIBILITY 2 3 7 STORAGE ENVIRONMENT 3 3 8 STORAGE SPACE AND HANDLING FACILITIES...

Страница 4: ...ed for metal forming metal working or any purpose other than that stated above 1 2 LIST OF DRAWINGS Reference Parts List and Illustrations 2 0 SAFETY INFORMATION 2 1 ALARM and WARNING SYSTEMS None 2 2...

Страница 5: ...intended to be used by the skilled and trained aircraft technician The operator must be familiar with the jacking procedures for the aircraft to be raised and the operation of the jack Installation M...

Страница 6: ...acement parts must be the same as or better than the original parts supplied 3 Dispose of waste per federal and local laws and regulations 4 No modifications are allowed that will adversely affect the...

Страница 7: ...100 psi 6 9 bar 7 3 OPERATOR CONTROLS See illustration 7 4 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION 1 NEVER put hands between...

Страница 8: ...y other hole on the mechanical extension Insure mating surfaces to jack point are free of debris and damage Under no conditions should the locking pin washer or washer groove be inside the ram protect...

Страница 9: ...Locking Pin In Incorrect Location Ram Protection Ring 7 4 2 Jack instructions continued on following page Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of Ram Protectio...

Страница 10: ...O rings and backup rings are removed every effort should be made to avoid the contact of tools with the critical surfaces of parts Surface deformities could cause degradation of seals and failure It...

Страница 11: ...Haskel Air Pump Manufacturer Data for complete parts list and repair information 10 0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston or pump body Damaged backup ring o rin...

Страница 12: ...iption of the problem If warranty coverage is approved either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return Ma...

Страница 13: ...r unit Item Part Number Description Qty 6 HJ 532 02 Pad Jack 1 7 G 1100 109526 Bolt Hex Head 20 x 2 long 2 8 U 1002 Wheel 2 9 G 1203 1095 Jamnut 20 Elastic 2 11 H 1009 01 Assembly Pump Handle 1 K 1327...

Страница 14: ...9 0 Hose 1 4 Gray x 9 long 1 13 N 2001 05 S B Elbow Straight Thread 6 x 37 JIC 1 14 N 2053 05 S B Plug Hex Head with O ring SAE 6 1 15 TF 1043 01 16 0 Assembly Hose 16 long 1 16 N 2001 05 S B Elbow St...

Страница 15: ...25 N 2740 04 S B Tee Male Branch SAE 4 1 K 1061 04 Kit Reservoir Replacement consists of 26 N 2653 01 S B Elbow 90 Male Hose x SAE 4 1 27 TF 1047 01 09 0 Hose Gray x 9 long 1 28 H 1045 Breather 1 29 V...

Страница 16: ...cription Qty 57 HJ 532 01 Pad Jack 1 58 HJ 526 05 Extension 1 59 HJ 536 Ring Protection 1 60 G 1151 106205 Screw Socket Head Cap 5 16 18 x 5 8 long 3 62 HJ 522 03 Assembly Ram includes Seals 1 63 G 13...

Страница 17: ...10 long 1 40 J 3415 01 Bracket Air Pump 1 41 N 2410 11 Elbow 90 Male Hose x 1 8 NPR 1 42 G 1100 105510 Bolt Hex Head Grade 5 1 4 28 x 1 long 4 44 N 2250 03 Adapter Expanding Pipe 1 45 N 2005 08 S Elb...

Страница 18: ...Caster Option Item Part Number Description Qty 1 G 1203 1105 Jamnut 5 8 18 Elastic 1 2 G 1250 1100N Flatwasher 5 8 Narrow 1 3 Z 3057 02 01 Weldment Tube 1 4 H 1128 02 Spring Compression 1 5 G 1250 11...

Страница 19: ...APPENDIX I Hydraulic Schematic...

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Страница 21: ...Models 02 0536C0110 02A0536C0110 5 Ton 4 5 Metric Ton Single Stage Jack Hydraulic Schematic...

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Страница 23: ...APPENDIX II Declaration of Conformity...

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Страница 25: ...ment and manufacture is in accordance with European Community guidelines Tripod Jacks 02 0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 Relevant provisions complied with by the machinery 2006 42 EC...

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Страница 27: ...APPENDIX III HC 1948 Hand Pump Parts List...

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Страница 29: ...Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 1948 1950 psi Hand Pump Parts List With Illustrations 10 2002 Rev OR When ordering replacement parts kits please s...

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Страница 31: ...Body Not Sold Separately 10 H 3449 Assembly Relief Screw 1 24 506 000 Flange Half 4 Not Shown H 1009 01 Handle 1 K 1068 Kit Linkage Replacement consists of 17 Bracket Pump Handle 1 18 Assembly Clevis...

Страница 32: ...950 PSI Hand Pump 10 2002 Rev OR Page 2 Parts List Illustrations WARNING Item 10 H 2683 is a preset relief valve Do not disassemble this valve Replacement parts are available as a preset relief valve...

Страница 33: ...APPENDIX IV Haskel Air Pump Manufacturer Data...

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Страница 61: ...APPENDIX V Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Страница 75: ...APPENDIX VI Maintenance Schedule...

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