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Models:  02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 

5 Ton (4.5 Metric Ton) - Single Stage Jack 

 

04/2014 | Rev. 06 

Page | 7 

 
7.4.2 

Jack Instructions 

(continued) 

NOTE:  Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise 
stops the 

jack’s descent, and allows it to be raised. 

4.  Operate the pump using the handle, or by holding the lever on the air valve if equipped with an air pump. 
5.  Lower ram locknuts as aircraft is raised. 
 

WARNING! 

 

The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in 
personal injury or death. 

 

Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between 
top of jack and threads on ram. 

 

Always wear safety glasses. 

 

To Lower Aircraft: 

1.  Lower all jacks simultaneously. 
2.  If ram locking nut(s) is tight, raise jack slightly to release nut(s). 
3.  Loosen pump release valve slightly to slowly lower aircraft. Raise locking nut(s) as jack ram(s) lower. 

NOTE:  When using jack during washing operations, completely cover top of jack near ram seal. 

 

8.0 

TRAINING 

Training of operating personnel is the responsibility of the employer. This jack must be used in accordance with aircraft 
manufacturer’s instructions. 
 

9.0 

MAINTENANCE 

9.1 

GENERAL 

 

All maintenance and/or repair work should be done using good workmanship practices and proper tools. 

 

The work area should be clean and free of dirt. 

 

When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical 
surfaces of parts. Surface deformities could cause degradation of seals and failure. 

 

It is good practice to replace both O-rings and back-up rings once removed. Cut and damaged O-rings normally result in 
fluid leakage. 

 

If cylinder bore is found to be rusty, it may be honed to a maximum diameter of 2.629 in (66.78 mm) and a surface finish 
of 16 micro inches. If pitting in the bore cannot be removed by this process, the jack cylinder must be replaced before the 
jack can be returned to service. 

 

At this time, flush old hydraulic fluid and dirt from overall system and replenish with new, clean hydraulic fluid. 

 

When refilling the hydraulic system the characteristics of the hydraulic fluid used in the jack and the level of the hydraulic 
fluid as it is noted on the jack shall be observed. 

 

Jacks shall be maintained and repaired in accordance with the 

manufacturer’s instructions. Such maintenance and repair 

shall be carried out by qualified persons. 

 

No modifications shall be carried out which adversely affect the compliance of the jack with draft standard prEN 
1494:1994. 

 
9.2 

MAINTENANCE SCHEDULE 

Check Fluid Level ................................................................ Each Use 
Lubricate Casters ................................................................ 3 Months 
Cleaning .............................................................................. Annually Or As Needed 
Capacity Test (105%-110% of jack

’s rated capacity) .......... Annually 

NOTE:  Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal. 

 
9.2.1 

Storage/Low Usage: 

If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water 
repellant, BUNA N compatible lubricant. 
 
 
 

Содержание 02-0536C0110

Страница 1: ...Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 5 Ton 4 5 Metric Ton...

Страница 2: ...ION DATE TEXT 02 12 2003 Modified Parts Lists 03 12 2004 7 4 2 added warning and illustrations 04 01 2007 Modified Parts Lists 05 06 2010 Added 02B0536C0110 and 02C0536C0110 06 04 2014 Modified Parts...

Страница 3: ...NG REQUIREMENTS 2 3 2 HANDLING 2 3 3 STRAPPING 2 3 4 PACKAGING PROTECTION 2 3 5 LABELING OF PACKAGING 2 3 6 STORAGE COMPATIBILITY 2 3 7 STORAGE ENVIRONMENT 3 3 8 STORAGE SPACE AND HANDLING FACILITIES...

Страница 4: ...ed for metal forming metal working or any purpose other than that stated above 1 2 LIST OF DRAWINGS Reference Parts List and Illustrations 2 0 SAFETY INFORMATION 2 1 ALARM and WARNING SYSTEMS None 2 2...

Страница 5: ...intended to be used by the skilled and trained aircraft technician The operator must be familiar with the jacking procedures for the aircraft to be raised and the operation of the jack Installation M...

Страница 6: ...acement parts must be the same as or better than the original parts supplied 3 Dispose of waste per federal and local laws and regulations 4 No modifications are allowed that will adversely affect the...

Страница 7: ...100 psi 6 9 bar 7 3 OPERATOR CONTROLS See illustration 7 4 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION 1 NEVER put hands between...

Страница 8: ...y other hole on the mechanical extension Insure mating surfaces to jack point are free of debris and damage Under no conditions should the locking pin washer or washer groove be inside the ram protect...

Страница 9: ...Locking Pin In Incorrect Location Ram Protection Ring 7 4 2 Jack instructions continued on following page Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of Ram Protectio...

Страница 10: ...O rings and backup rings are removed every effort should be made to avoid the contact of tools with the critical surfaces of parts Surface deformities could cause degradation of seals and failure It...

Страница 11: ...Haskel Air Pump Manufacturer Data for complete parts list and repair information 10 0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston or pump body Damaged backup ring o rin...

Страница 12: ...iption of the problem If warranty coverage is approved either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return Ma...

Страница 13: ...r unit Item Part Number Description Qty 6 HJ 532 02 Pad Jack 1 7 G 1100 109526 Bolt Hex Head 20 x 2 long 2 8 U 1002 Wheel 2 9 G 1203 1095 Jamnut 20 Elastic 2 11 H 1009 01 Assembly Pump Handle 1 K 1327...

Страница 14: ...9 0 Hose 1 4 Gray x 9 long 1 13 N 2001 05 S B Elbow Straight Thread 6 x 37 JIC 1 14 N 2053 05 S B Plug Hex Head with O ring SAE 6 1 15 TF 1043 01 16 0 Assembly Hose 16 long 1 16 N 2001 05 S B Elbow St...

Страница 15: ...25 N 2740 04 S B Tee Male Branch SAE 4 1 K 1061 04 Kit Reservoir Replacement consists of 26 N 2653 01 S B Elbow 90 Male Hose x SAE 4 1 27 TF 1047 01 09 0 Hose Gray x 9 long 1 28 H 1045 Breather 1 29 V...

Страница 16: ...cription Qty 57 HJ 532 01 Pad Jack 1 58 HJ 526 05 Extension 1 59 HJ 536 Ring Protection 1 60 G 1151 106205 Screw Socket Head Cap 5 16 18 x 5 8 long 3 62 HJ 522 03 Assembly Ram includes Seals 1 63 G 13...

Страница 17: ...10 long 1 40 J 3415 01 Bracket Air Pump 1 41 N 2410 11 Elbow 90 Male Hose x 1 8 NPR 1 42 G 1100 105510 Bolt Hex Head Grade 5 1 4 28 x 1 long 4 44 N 2250 03 Adapter Expanding Pipe 1 45 N 2005 08 S Elb...

Страница 18: ...Caster Option Item Part Number Description Qty 1 G 1203 1105 Jamnut 5 8 18 Elastic 1 2 G 1250 1100N Flatwasher 5 8 Narrow 1 3 Z 3057 02 01 Weldment Tube 1 4 H 1128 02 Spring Compression 1 5 G 1250 11...

Страница 19: ...APPENDIX I Hydraulic Schematic...

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Страница 21: ...Models 02 0536C0110 02A0536C0110 5 Ton 4 5 Metric Ton Single Stage Jack Hydraulic Schematic...

Страница 22: ......

Страница 23: ...APPENDIX II Declaration of Conformity...

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Страница 25: ...ment and manufacture is in accordance with European Community guidelines Tripod Jacks 02 0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 Relevant provisions complied with by the machinery 2006 42 EC...

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Страница 27: ...APPENDIX III HC 1948 Hand Pump Parts List...

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Страница 29: ...Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 1948 1950 psi Hand Pump Parts List With Illustrations 10 2002 Rev OR When ordering replacement parts kits please s...

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Страница 31: ...Body Not Sold Separately 10 H 3449 Assembly Relief Screw 1 24 506 000 Flange Half 4 Not Shown H 1009 01 Handle 1 K 1068 Kit Linkage Replacement consists of 17 Bracket Pump Handle 1 18 Assembly Clevis...

Страница 32: ...950 PSI Hand Pump 10 2002 Rev OR Page 2 Parts List Illustrations WARNING Item 10 H 2683 is a preset relief valve Do not disassemble this valve Replacement parts are available as a preset relief valve...

Страница 33: ...APPENDIX IV Haskel Air Pump Manufacturer Data...

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Страница 61: ...APPENDIX V Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Страница 75: ...APPENDIX VI Maintenance Schedule...

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