background image

T R O J A N   B A T T E R Y

8

 

4.3  CORRECT HARDWARE INSTALLATION

When using bolts to engage the battery’s threaded holes, use the appropriate number of flat and lock washers to 
allow for as much thread engagement as possible without bottoming out the bolt. Failure to properly do this can 
result in loose connections and excessive heating of terminals. The correct number of washers can be determined by 
hand-tightening the bolt with just the battery cable lug (or lugs) in place and observing the gap that is present. Use 
the number of washers needed so that the washer stack is slightly larger than the observed gap.

Note that the number of washers required may be different for terminals that have multiple battery cable lugs as 
compared to those terminals that have single lugs. 

If using flat washers, it is very important to ensure the battery cable lug is contacting the top surface of the terminal, 
and the washer is placed on top of the lug. Do not place a washer between the battery terminal and the lug, as this 
will create high resistance and cause excessive heating of the connection. If assistance is needed in determining the 
appropriate hardware configuration, contact Trojan Battery Technical Support.

4.4  CABLE SIZE

Battery cables should be sized to handle the expected load. Refer to Table 1 for the maximum amperage based on 
the cable/wire gauge size.

TABLE 1

Table values are from NEC Table 310.15(B)16 
for copper cables rated at 167°F (75°C), 
operating at an ambient temperature of no 
more than 86°F (30°C). Lengths in excess  
of 6 feet (1829 mm) may require heavier gauge 
wire to avoid unacceptable voltage drop. In  
series/parallel battery banks, it is preferable for 
all series cables to be the same length, and all 
parallel cables to be the same length.

For more information refer to the National 
Electrical Code for correct cable/wire size, 
which can be located at www.nfpa.org.

CABLE/WIRE GAUGE SIZE, AWG (mm2)

AMPACITY (Amps)

14 (2.08)

20

12 (3.31)

25

10 (5.26)

35

8 (8.36)

50

6 (13.3)

65

4 (21.1)

85

2 (33.6)

115

1 (42.4)

130

1/0 (53.5)

150

2/0 (67.4)

175

4/0 (107)

230

Содержание TRILLIUM Series

Страница 1: ...USER S GUIDE...

Страница 2: ...ufacturer of the world s most trusted deep cycle batteries The battery you purchased was engineered by Trojan to deliver superior power performance durability and reliability for use in a broad range...

Страница 3: ...e optimum performance and long life from your new investment If you have any questions concerning safety precautions or for any assistance in installing or using the battery in your system contact Tro...

Страница 4: ...BATTERY INSTALLATION 7 5 PREVENTIVE MAINTENANCE 12 6 CHARGING 12 7 STORAGE AND SHIPPING 15 8 MAXIMIZING THE PERFORMANCE OF YOUR TRILLIUM BATTERY 15 9 WHAT TO EXPECT FROM YOUR TRILLIUM BATTERY 16 10 A...

Страница 5: ...ife in a variety of applications The line currently consists of three different models Group 24 size 12 8V 92Ah with state of charge gauge Group 27 size 12 8V 110Ah with state of charge gauge U1 size...

Страница 6: ...e pressure washers to clean the battery or immerse the battery in water Never short circuit the battery terminals Never physically damage the battery this includes without limitation puncturing droppi...

Страница 7: ...x 8mm threaded hole Lithium ion batteries including Trillium batteries weigh substantially less than lead acid batteries of comparable capacity Many types of equipment are designed to utilize the weig...

Страница 8: ...on top of the lug Do not place a washer between the battery terminal and the lug as this will create high resistance and cause excessive heating of the connection If assistance is needed in determinin...

Страница 9: ...TION PARALLEL CONNECTION SERIES PARALLEL CONNECTION To increase voltage connect batteries in series This will not increase the system capacity To increase capacity connect batteries in parallel This w...

Страница 10: ...stricting airflow by tightly packing batteries together The batteries should have a minimum of 0 50 12 7 mm of space between them to allow for adequate airflow 4 11 BATTERY START UP The start up instr...

Страница 11: ...m literature If required technical support is available as outlined at the front of this manual 4 14 PROHIBITION AGAINST UNBALANCED LOADS All loads in Trillium systems composed of multiple batteries i...

Страница 12: ...iously been utilized Most deep cycle battery chargers will charge the batteries but many will shut off prior to the battery reaching 100 SOC In order to facilitate ease of use and ensure safe operatio...

Страница 13: ...if there is a desire to use the batteries immediately after unplugging the charger the contactor can be manually closed using the status button on each battery Note Once a set of batteries have achiev...

Страница 14: ...ry voltage be sure that Group 24 or Group 27 batteries are turned on If the charger provides charge without detecting battery voltage and the battery is shut off the battery will turn on automatically...

Страница 15: ...s that may discharge the battery Prior to long term storage of the battery Trojan Battery recommends that the battery be fully charged Storing a discharged battery can result in permanent damage or de...

Страница 16: ...ing Status button High Voltage Any cell voltage than 3 90V for 1 second All cell voltages 3 75V for 5 seconds Status button High Discharge Current Discharge current 250A for 30 seconds or 400A instant...

Страница 17: ...attached See Section 4 11 Battery Start Up for details on using the Status button If Group 24 or Group 27 batteries do not automatically restart then follow the Battery Start up section If you have a...

Страница 18: ...T R O J A N B A T T E R Y 18 NOTES...

Страница 19: ...19 U S E R S G U I D E 19...

Страница 20: ...erved No part of it may be reproduced or transmitted by any means or in any form without prior consent in writing from Trojan Battery Company LLC Trojan Battery Company and the Trojan Battery logo are...

Отзывы: