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SOLAR

INDUSTRIAL

LINE

USER’S GUIDE

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Содержание SOLAR INDUSTRIAL Series

Страница 1: ...SOLAR INDUSTRIAL LINE USER S GUIDE...

Страница 2: ...ufacturer of the world s most trusted deep cycle batteries The battery you purchased was engineered by Trojan to deliver superior power performance durability and reliability for use in a broad range...

Страница 3: ...optimum performance and long life from your new investment If you have any questions concerning safety precautions or for any assistance in installing or using the batteries in your system contact Tr...

Страница 4: ...MAINTENANCE 15 4 1 Inspection 15 4 2 Watering flooded wet batteries only 16 4 3 Cleaning 18 5 CHARGING EQUALIZING 18 5 1 Initial Charge 18 5 2 Normal Charging 18 5 3 Equalizing flooded wet batteries...

Страница 5: ...harger is set for the appropriate battery type SIND batteries are flooded batteries Never charge a battery when the temperature is above 122 F 50 C Always charge batteries before installing Never stor...

Страница 6: ...ly and safely please use the following guidelines 3 1 INSPECTION Check for visible damage including cracks dents deformation and other visible abnormalities The tops of the batteries and terminal conn...

Страница 7: ...he batteries equipment and charging system Faulty connections can lead to poor performance terminal damage meltdown or fire To ensure proper connections please use the following guidelines for cable s...

Страница 8: ...ction 3 7 and follow the steps below Using a small piece of steel wool or a small wire brush clean the surface of the lead terminal of the battery on the side the cable lug will be bolted to Heat the...

Страница 9: ...rque the bolts until all the cables are installed to allow some adjustment of position After all connections are assembled torque all stainless steel connector bolts to 100 120 in lbs 11 14 Nm Using a...

Страница 10: ...100 120 in lb 11 14 Nm to make sure there is good contact with the terminals Over tightening terminal connections can cause terminal breakage and loose connections can result in terminal meltdown or f...

Страница 11: ...e on the protector so the cover will slip over the cable end and the two parts of the protector will latch back together There are four locations to choose to cover most installations To remove the kn...

Страница 12: ...ect batteries in series This will not increase the system capacity EXAMPLE Twelve SIND 02 2450 batteries connected in series System Voltage 2V x 12 24V System Capacity 2450Ah C100 PARALLEL CONNECTION...

Страница 13: ...ed upright at all times Fluid in the battery will spill if the battery is placed on its side or at an angle Due to the dual container design of the Solar Industrial Line Trojan recommends installing t...

Страница 14: ...battery terminal posts to permit access for maintenance or removal replacement Each battery should be accessible for the addition of distilled water and for taking voltage and hydrometer readings 3 1...

Страница 15: ...d see below Record ambient temperature so there is a record of the temperature history Review the condition of ventilation equipment Measure each battery voltage using a voltmeter Measure the specific...

Страница 16: ...for impurities to avoid damaging batteries Fully charge the batteries prior to adding water Only add water to discharged or partially charged batteries if the plates are exposed In this case add just...

Страница 17: ...40 Increase of positive plate shedding Chloride 5 0 Loss of capacity in both plates greater loss on the positive plate Copper 5 0 Increased self discharge lower on charge voltage Iron 3 0 Increased s...

Страница 18: ...from the connectors If copper is exposed on the connectors replace the cables Reassemble the system as instructed in Section 3 Rinse with water and dry with a clean cloth Reapply a thin coat of NO OX...

Страница 19: ...d as the voltage slowly increases The bulk phase ends when the voltage rises to the absorption voltage Phase 2 Constant voltage absorption charge A constant voltage equal to 2 35 2 45 V cell is applie...

Страница 20: ...2 70 2 25 Fahrenheit 2 8 mV x Tbattery 77 Celsius 5 mV x Tbattery 25 If charging time is limited contact Trojan Technical Support for assistance In cases where the charger has a bulk voltage setting...

Страница 21: ...ties between cells is 0 030 points Reference Section 9 3 for instructions on specific gravity measurement Equalization can be performed either automatically as programmed on the charge controller or i...

Страница 22: ...of storage they should be given an initial charge as outlined in Section 5 prior to use TABLE 5 FLOODED WET STATE OF CHARGE AS A FUNCTION OF SPECIFIC GRAVITY AND OPEN CIRCUIT VOLTAGE STATE OF CHARGE...

Страница 23: ...l the procedures in this User s Guide for proper installation maintenance and storage Do not discharge your battery to more than 80 depth of discharge This safety factor will eliminate the chance of o...

Страница 24: ...it will deliver 100 of its capacity When operating batteries at temperatures above 80 F 27 C they will deliver more than the rated capacity but battery life will be reduced The life of a battery is d...

Страница 25: ...nections with an insulated wrench Use the proper torque as described in Section 3 3 Check the electrolyte level and add water if necessary Refer to Watering Section 4 2 9 2 VOLTAGE TESTING WHILE CHARG...

Страница 26: ...mes before drawing a sample from each cell Measure specific gravity readings for all battery cells and record the data in the Battery Maintenance Log Sheet Correct specific gravity readings for temper...

Страница 27: ...ed to manufacture new cases and covers Lead Lead ingots recycled from battery grids other battery parts e g posts and terminals and lead oxide are used to manufacture lead for new grids parts and lead...

Страница 28: ...A N B A T T E R Y 28 A Ampere Ah Ampere hour AWG American Wire Gauge C Degrees Celsius DOD Depth of Discharge F Degrees Fahrenheit IND Industrial Terminal SOC State of Charge V Volt 11 BATTERY ABBREV...

Страница 29: ...U S E R S G U I D E 29 Notes...

Страница 30: ...T R O J A N B A T T E R Y 30 Notes...

Страница 31: ...U S E R S G U I D E 31 Notes...

Страница 32: ...ed by any means or in any form without prior consent in writing from Trojan Battery Company LLC Trojan Battery Company and the Trojan Battery logo are registered trademarks of Trojan Battery Company T...

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