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Maintenance and Adjustment

Brakes

Brake Wear Inspection

1. Brake pads
2. Minimum thickness line

Brake pads must be inspected in accordance
with scheduled requirements and replaced if
worn to, or beyond the minimum service
thickness.

If the lining thickness of any pad (front or rear
brakes) is less than 1.5 mm (0.06 in), that is, if
the pad has worn down to the bottom of the
grooves, replace all the pads on the wheel.

Caution

If the sprockets are found to be worn,
always replace the sprockets and drive
chain together.

Replacing worn sprockets without also
replacing the chain will lead to premature
wear of the new sprockets.

cbmz

Содержание 1050 Sprint

Страница 1: ...larly important information is presented in the following form Note This note symbol indicates points of particular interest for more efficient and convenient operation Warning This warning symbol identifies special instructions or procedures which if not correctly followed could result in personal injury or loss of life Caution This caution symbol identifies special instructions or procedures whi...

Страница 2: ...ed Triumph dealer will have the necessary knowledge equipment and skills to maintain your Triumph motorcycle correctly To locate your nearest Triumph dealer visit the Triumph web site at www triumph co uk or telephone the authorised distributor in your country Their address is given in the service record book that accompanies this handbook Noise Control System Tampering with the Noise Control Syst...

Страница 3: ...he purchase of your Triumph Your feedback on the buying and ownership experience is very important in helping us develop our products and services for you Please help us by ensuring your dealership has your E mail address and registers this with us You will then receive an online customer satisfaction survey invitation to your E mail address where you can give us this feedback Your Triumph Team Wa...

Страница 4: ...Limited Hinckley Leicestershire England Publication part number 3856156 issue 1 Table of Contents This handbook contains a number of different sections The table of contents below will help you find the beginning of each section where in the case of the major sections a further table of contents will help you find the specific subject required Foreword 1 Warning Labels 10 Parts Identification 12 S...

Страница 5: ...ceed the maximum load limit of Sprint ST 215 kg 473 lbs Sprint GT 215 kg 473 lbs Warning PETROL IS HIGHLY FLAMMABLE Always turn off the engine when refuelling Do not refuel or open the fuel filler cap while smoking or in the vicinity of any open naked flame Take care not to spill any petrol on the engine exhaust pipes or silencers when refuelling If petrol is swallowed inhaled or allowed to get in...

Страница 6: ... in this foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle should be operated within the legal speed limits for the particular road travelled Operating a motorcycle at high speeds can be potentially dangerous since the time available to react to given traffic situations is greatly reduced as road speed increases Always r...

Страница 7: ...your passenger s head comfortably and securely A brightly coloured helmet will increase a rider s or passenger s visibility to other operators of road vehicles An open face helmet offers some protection in an accident though a full face helmet will offer more Always wear a visor or approved goggles to help vision and to protect your eyes b Warning The rider must maintain control of the vehicle by ...

Страница 8: ...ren are likely to touch the motorcycle Do not park on soft ground or on a steeply inclined surface Parking under these conditions may cause the motorcycle to fall over For further details please refer to the How to Ride the Motorcycle section of this owner s handbook Warning Owners should be aware that the only approved parts accessories and conversions for any Triumph motorcycle are those which c...

Страница 9: ...ay cause instability loss of motorcycle control and an accident 1 Bank angle indicator ccsm 1 Warning Ensure all equipment that is required by law is installed and functioning correctly The removal or alteration of the motorcycle s lights silencers emission or noise control systems can violate the law Incorrect or improper modification may adversely affect the handling stability or other aspect of...

Страница 10: ...to important safety information in this handbook Before riding ensure that all riders have understood and complied with all the information to which these labels relate Warning Label Locations ccot 6 5 4 3 2 N 1 R P M Running In page 46 Windscreen page 111 Gear Position page 52 Chain page 81 Tyres page 95 ...

Страница 11: ...Warning Labels 11 WARNING LABELS Warning Label Locations continued ccou Daily Safety Checks page 47 Unleaded Fuel page 34 Helmet page 7 Coolant page 75 Engine Oil page 71 Fairing Stowage page 63 ...

Страница 12: ...t indicator 4 Coolant expansion tank 5 Radiator Coolant pressure cap 6 Fuel filler cap 7 Fuel tank 8 Rear light 9 Front brake disc 10 Front brake caliper 11 Oil cooler 12 Side stand 13 Gear change pedal 14 Drive chain 15 Silencer 16 Rear indicator ccmq 5 2 6 15 3 7 4 8 14 13 12 16 9 10 11 1 ...

Страница 13: ...ION Sprint ST 17 Rear brake fluid reservoir 18 Battery 19 Rear suspension unit 20 Tool kit 21 Front fork 22 Rear brake disc 23 Rear brake caliper 24 Rear brake pedal 25 Oil filler cap Dipstick 26 Clutch cable 20 24 22 19 21 26 25 23 17 ccmp 18 ...

Страница 14: ...t indicator 4 Coolant expansion tank 5 Radiator Coolant pressure cap 6 Fuel filler cap 7 Fuel tank 8 Rear light 9 Front brake disc 10 Front brake caliper 11 Oil cooler 12 Side stand 13 Gear change pedal 14 Drive chain 15 Pannier 16 Rear indicator cgdx 5 1 6 15 3 7 4 8 14 13 12 16 9 10 11 2 ...

Страница 15: ... GT 17 Rear brake fluid reservoir 18 Battery 19 Rear suspension unit 20 Tool kit 21 Front fork 22 Silencer 23 Rear brake disc 24 Rear brake caliper 25 Rear brake pedal 26 Oil filler cap Dipstick 27 Clutch cable cgdw 20 25 23 19 21 27 26 24 17 ccmp 18 22 ...

Страница 16: ...lever adjuster 4 Headlight dip switch 5 Speedometer 6 Tachometer 7 Warning lights 8 Trip computer 9 Front brake fluid reservoir 10 Engine stop switch 11 Brake lever adjuster 12 Front brake lever 13 Horn button 14 Direction indicator switch 15 Ignition switch 16 Starter button 5 3 4 2 6 7 8 9 10 12 11 15 16 13 14 1 ...

Страница 17: ...f the frame It is also displayed on a plate riveted to the frame immediately behind the steering head Record the vehicle identification number in the space below Engine Serial Number The engine serial number is stamped on the engine crankcase immediately above the clutch cover Record the engine serial number in the space provided below ccmy ...

Страница 18: ...Serial Numbers 18 This page intentionally left blank ...

Страница 19: ... Speed 23 Trip Computer Operation 23 Trip Computer Reset 24 Clock Adjustment 24 Coolant Temperature Gauge 25 Fuel Gauge 26 Warning Lights 27 Direction Indicators 27 High Beam 27 Low Fuel 27 Neutral 27 Low Oil Pressure Warning Light 27 High Coolant Temperature Warning Light 27 Engine Management System Malfunction Indicator Light 28 Alarm Indicator Light 28 ABS Anti Lock Brake System Indicator Light...

Страница 20: ... Fuel Requirement Refuelling 34 Fuel Grade 34 Fuel Tank Cap 35 Filling the Fuel Tank 36 Stands 37 Side Stand 37 Centre Stand 37 Lifting Handle 38 Tool Kit and Handbook 38 Seat Sprint ST 39 Seat Sprint GT 39 Seat Care 40 Helmet Hooks Sprint GT 40 Triumph Accessory D lock Storage Sprint GT models only 41 Pannier System Sprint GT 41 Pannier Operation 43 Electrical Accessory Socket 46 Running In 46 Sa...

Страница 21: ...ay 8 Fuel gauge 9 Low oil pressure warning light 10 High coolant temperature warning light 11 Engine management malfunction indicator light 12 ABS warning light ABS models only 13 Low fuel level indicator light 14 Neutral indicator light 15 High beam indicator light 16 Right turn indicator light 17 Left turn indicator light 18 Alarm status indicator light alarm is an accessory fit ccmk km h 17 15 ...

Страница 22: ...meter shows the distance that the motorcycle has travelled since the meter on display was last reset to zero Use the trip button to switch between the odometer and trip meter display modes Press the trip button repeatedly until the desired display is visible The display will scroll through in the order Odometer Trip Meter 1 Trip Meter 2 To reset either of the trip meters select and display the tri...

Страница 23: ...n indication of the probable distance that can be travelled on the remaining fuel in the tank Journey Distance The total distance travelled since the last reset Journey Time The total time elapsed since the last reset Average Speed The average speed is calculated from when the trip computer was last reset After a reset the display will show dashes until 1 mile km has been covered Maximum Speed The...

Страница 24: ...tance journey time and average speed are reset at the same time Clock Adjustment 1 Clock display 2 Hours read out 3 Minutes read out 4 Scroll button 5 Set button To reset the clock select the clock display and press both scroll and set buttons together Warning Do not attempt to switch between the trip computer display modes or reset the trip computer with the motorcycle in motion as this may lead ...

Страница 25: ... confirm the setting The display will cease to flash Coolant Temperature Gauge 1 Coolant temperature gauge The coolant temperature gauge indicates the temperature of the engine coolant When the ignition is switched on all 10 bars of the display will be shown When the engine is started from cold the display will show 1 bar As the temperature increases more bars will be shown in the display The norm...

Страница 26: ... levels between full and empty When 2 bars are displayed the low fuel warning light will illuminate This indicates there are approximately 4 0 litres of fuel remaining in the tank and you should refuel at the earliest opportunity After refuelling the fuel gauge and range to empty information will be updated only while riding the motorcycle Depending on the riding style this could take approximatel...

Страница 27: ...e tachometer will illuminate The low oil pressure warning light in the tachometer will illuminate if the ignition is switched on without running the engine High Coolant Temperature Warning Light With the engine running if the engine coolant temperature becomes dangerously high the high coolant temperature warning light in the tachometer will illuminate The high coolant temperature warning light in...

Страница 28: ... will not run Note If the malfunction indicator light flashes when the ignition is switched on contact an authorised Triumph dealer as soon as possible to have the situation rectified In these circumstances the engine will not start Alarm Indicator Light The alarm light will illuminate when the conditions described in the accessory alarm instructions are met The light does not function unless an a...

Страница 29: ...seat lock and fuel tank cap When the motorcycle is delivered from the factory two ignition keys are supplied together with a small tag bearing the key number and a spare key blade for use with Triumph accessory alarm Make a note of the key number and store the spare key key blade and key number tag in a safe place away from the motorcycle Your authorised Triumph dealer can supply a replacement key...

Страница 30: ...e all the locks on the motorcycle Ignition Switch Steering Lock 1 Ignition switch Steering lock 2 LOCK position 3 OFF position 4 ON position 5 PARK position Ignition Switch Positions This is a four position key operated switch The key can be removed from the switch only when it is in the OFF LOCK or P PARK position TO LOCK Turn the key to the OFF position push and fully release the key then rotate...

Страница 31: ...ith the triangular mark on the lever holder The distance from the handlebar grip to the released lever is shortest when set to number four and longest when set to number one Warning For reasons of security and safety always move the ignition switch to the OFF position and remove the key when leaving the motorcycle unattended Any unauthorised use of the motorcycle may cause injury to the rider othe...

Страница 32: ...switch stops the engine it does not turn off all the electrical circuits and may cause difficulty in restarting the engine due to a discharged battery Ordinarily only the ignition switch should be used to stop the engine Warning Do not attempt to adjust the levers with the motorcycle in motion as this may lead to loss of motorcycle control and an accident After adjusting the levers operate the mot...

Страница 33: ...ght Dip Switch High or low beam can be selected with the headlight dip switch To select high beam push the switch forward To select low beam push the switch rearwards When the high beam is turned on the high beam indicator light will illuminate Note A lighting on off switch is not fitted to this model The headlight rear light and licence plate light all function automatically when the ignition is ...

Страница 34: ...ment Refuelling Fuel Grade Your Triumph engine is designed to use unleaded fuel and will give optimum performance if the correct grade of fuel is used Always use unleaded fuel with an octane rating of 95 RON Caution In all countries except Australia Hong Kong New Zealand and South Africa the exhaust system for this model is fitted with a catalytic converter to help reduce exhaust emission levels T...

Страница 35: ...itch to the OFF position Do not smoke Do not use a mobile telephone Make sure the refuelling area is well ventilated and free from any source of flame or sparks This includes any appliance with a pilot light Never fill the tank until the fuel level rises into the filler neck Heat from sunlight or other sources may cause the fuel to expand and overflow creating a fire hazard After refuelling always...

Страница 36: ...sed and locked Caution Contaminated fuel may cause damage to fuel system components 1 2 3 cbdf Warning Overfilling the tank can lead to fuel spillage If fuel is spilled thoroughly clean up the spillage immediately and dispose of the materials used safely Take care not to spill any fuel on the engine exhaust pipes tyres or any other part of the motorcycle Because fuel is highly flammable any fuel l...

Страница 37: ...nd 1 Centre stand 2 Lifting handle Sprint ST shown Sprint GT similar To set the motorcycle up on the centre stand step down firmly on the foot finder part of the stand then lift the motorcycle up and to the rear using the lifting handle as a handhold For instructions on safe parking refer to the How to Ride the Motorcycle section Warning The motorcycle is fitted with an interlock system to prevent...

Страница 38: ...centre stand Tool Kit and Handbook 1 Tool kit Handbook location Sprint ST shown The tool kit and handbook are located in a lockable stowage box on the right hand side of the motorcycle To gain access insert the ignition key into the lock and remove the cover Note The stowage box is not waterproof Warning Do not use the side panel or seat as a hand hold when placing the motorcycle on the centre sta...

Страница 39: ...to the seat lock and turn it anti clockwise while pressing down on the rear of the seat This will release the seat from its lock and allow it to be slid rearwards for complete removal from the motorcycle To refit the seat engage the seat s two front hooks under the fuel tank engage the centre hooks under the rear subframe bridge and slide the seat fully forwards Press down at the rear to engage in...

Страница 40: ...ent damage to the seat or seat cover care must be taken not to drop the seat Do not lean the seat against the motorcycle or any surface which may damage the seat or seat cover Instead place the seat with the seat cover facing upwards on a clean flat surface which is covered with a soft cloth Do not place any item on the seat which may cause damage or staining to the seat cover Warning Never ride t...

Страница 41: ...ar mudguard Thread the strap over the lock and through the buckle and pull tight fastening the hook and loop part of the strap to secure 1 Lock U section 2 Lock 3 Hook and loop strap 4 Rear mudguard lock support feature 5 Buckle Pannier System Sprint GT To install each pannier Note The same procedure can be followed to remove and mount the left hand or the right hand panniers The pannier is marked...

Страница 42: ...gage the fixed hooks of the pannier with the pannier mounting points Ensure that the lower mounting bracket fits into the locating cup moulded into the front of the pannier 1 Pannier fixed hooks 2 Pannier mountings 3 Locating bracket 4 Locating cup Lock the pannier to the rail by pressing the carrying handle to the fully closed position whilst turning the key to the LOCK position Remove the key 1 ...

Страница 43: ... the RELEASE position and lift the carrying handle to its fully raised position Lift the pannier free from the pannier mountings Pannier Operation 1 Key slot shown in the LOCK position 2 Lock position symbol 3 Unlock position symbol 4 Release position symbol To unlock and open the pannier insert the key and turn it to the UNLOCK position then press down on the latch plate The lid can then be opene...

Страница 44: ...ne pannier installed may cause the motorcycle to become unstable leading to loss of control and an accident Warning The two panniers fitted to this motorcycle are linked by a factory adjusted link bar to enhance stability This link bar allows a small amount of sideways pannier movement independently of the motorcycle Do not remove or adjust the link bar as motorcycle stability will be affected Rid...

Страница 45: ...otorcycle Failure to allow for changes in motorcycle stability may lead to loss of control or an accident Remember that the 80 mph 130 km h absolute limit will reduce by the fitting of non approved accessories incorrect loading worn tyres overall motorcycle condition and poor road or weather conditions Warning This motorcycle must not be operated above the legal road speed limit except in authoris...

Страница 46: ... s operation In particular internal friction in the engine will be higher when components are new Later on when continued operation of the engine has ensured that the components have bedded in this internal friction will be greatly reduced A period of careful running in will ensure lower exhaust emissions and will optimise performance fuel economy and longevity of the engine and other motorcycle c...

Страница 47: ...se checks will help ensure a safe reliable ride If any irregularities are found during these checks refer to the Maintenance and Adjustment section or see your authorised Triumph dealer for the action required to return the motorcycle to a safe operating condition Check Fuel Adequate supply in tank no fuel leaks page 34 Engine Oil Correct level on dipstick Add correct specification oil as required...

Страница 48: ... 6 mph 10 km h when moving off page 53 Brake Pads There should be more than 1 5 mm of friction material remaining on all the pads page 84 Brake Fluid Levels No brake fluid leakage Brake fluid levels must be between the MAX and MIN marks on both reservoirs page 87 Front Forks Smooth action No leaks from fork seals page 91 Throttle Throttle grip free play 2 3 mm Ensure that the throttle grip returns...

Страница 49: ... 50 To Start the Engine 50 Moving Off 51 Changing Gears 52 Braking 53 ABS Anti Lock Brake System Sprint GT only 55 Parking 56 Considerations for High Speed Operation 58 General 58 Steering 58 Luggage 58 Brakes 59 Tyres 59 Fuel 59 Engine Oil 59 Coolant 59 Electrical Equipment 59 Miscellaneous 59 ...

Страница 50: ...the tachometer and speedometer needles will quickly sweep from zero to maximum and then return to zero The instrument warning lights will illuminate and will then go off except those which normally remain on until the engine starts see page 27 It is not necessary to wait for the needle to return to zero before starting the engine In very cold conditions part open the throttle to aid cold starting ...

Страница 51: ...lling Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and death within a short period of time Always operate your motorcycle in the open air or in an area with adequate ventilation Caution Do not operate the starter continuously for more than 5 seconds as the starter motor will overheat and the battery will become ...

Страница 52: ...ke care to avoid opening the throttle too far or too fast in any of the lower gears as this can lead to the front wheel lifting from the ground pulling a wheelie and to the rear tyre breaking traction wheel spin Always open the throttle cautiously particularly if you are unfamiliar with the motorcycle as a wheelie or loss of traction will cause loss of motorcycle control and an accident 1 4 3 1 5 ...

Страница 53: ...ittle more than the rear Change down or fully disengage the clutch as necessary to keep the engine from stalling Never lock the brakes as this may cause loss of control of the motorcycle and an accident 2 1 3 4 1 jaim Warning For emergency braking disregard down changing and concentrate on applying the front and rear brakes as hard as possible without skidding Riders should practice emergency brak...

Страница 54: ...to manoeuvre and stop will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control and an accident Warning When descending a long steep gradient use engine braking by down changing and use the brakes intermittently Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot...

Страница 55: ...herefore maximising the effectiveness of the braking system in emergencies and when riding on slippery surfaces The potentially shorter braking distances ABS allows under certain conditions are not a substitute for good riding practice Always ride within the legal speed limit Never ride without due care and attention and always reduce speed in consideration of weather road and traffic conditions T...

Страница 56: ... lateral sideways incline of greater than 6 and never park facing downhill Warning The ABS warning light will illuminate when the rear wheel is driven at high speed for more than 30 seconds when the motorcycle is on a stand This reaction is normal When the ignition is switched off and the motorcycle is re started the warning light will illuminate until the motorcycle reaches a speed exceeding 19 m...

Страница 57: ... cause the motorcycle to fall over causing damage to property and personal injury Warning Petrol is extremely flammable and can be explosive under certain conditions If parking inside a garage or other structure be sure it is well ventilated and the motorcycle is not close to any source of flame or sparks This includes any appliance with a pilot light Failure to follow the above advice may cause a...

Страница 58: ...s reduce speed in consideration of weather and traffic conditions Warning Only operate this Triumph motorcycle at high speed in closed course on road competition or on closed course racetracks High speed operation should only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all condition...

Страница 59: ...reased fuel consumption that will result from high speed operation Engine Oil Make certain that the engine oil level is correct Ensure that the correct grade and type of oil is used when topping up Coolant Check that the coolant level is at the upper level line in the expansion tank Always check the level with the engine cold Electrical Equipment Make certain that the headlight rear brake light di...

Страница 60: ...60 How to Ride the Motorcycle This page intentionally left blank ...

Страница 61: ...it will not move around while the motorcycle is in motion Always check the load security regularly though not while the motorcycle is in motion and ensure that the load does not extend beyond the rear of the motorcycle Never exceed the maximum vehicle loading weight of Sprint ST 215 kg 473 lbs Sprint GT 215 kg 473 lbs This maximum loading weight is made up from the combined weight of the rider pas...

Страница 62: ...ly operate this Triumph motorcycle at high speed in closed course on road competition or on closed course racetracks High speed operation should only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all conditions High speed operation in any other circumstances is dangerous and will lead...

Страница 63: ...stics that this brings about Motorcycle operation without making allowances for the presence of a passenger could lead to loss of motorcycle control and an accident Warning Never attempt to store any items between the frame and the fuel tank This can restrict the steering and will cause loss of control leading to an accident Weight attached to the handlebar or front fork will increase the mass of ...

Страница 64: ...at are insecure impair control or extend beyond the rear or sides of the motorcycle may lead to loss of motorcycle control and an accident Even if small objects are correctly loaded onto the rear seat or rack on Sprint GT models the maximum speed of the motorcycle must be reduced to 80 mph 130 km h Caution Sprint ST only Do not allow luggage to rest on or against the upper portion of the rear body...

Страница 65: ...spection 76 Coolant Level Adjustment 76 Coolant Change 77 Radiator and Hoses 77 Throttle Control 78 Inspection 78 Adjustment 79 Clutch 80 Inspection 80 Adjustment 80 Drive Chain 81 Chain Lubrication 81 Chain Free Movement Inspection 82 Chain Free Movement Adjustment 82 Chain and Sprocket Wear Inspection 83 Brakes 84 Brake Wear Inspection 84 Breaking in New Brake Pads and Discs 85 Brake Pad Wear Co...

Страница 66: ...flation Pressures 95 Tyre Wear 96 Minimum Recommended Tread Depth 96 Tyre Replacement 97 Battery 99 Battery Removal 99 Battery Disposal 100 Battery Maintenance 100 Battery Discharge 100 Battery Discharge During Storage and Infrequent Use of the Motorcycle 101 Battery Charging 101 Battery Installation 102 Fuse Box 102 Fuse Identification Sprint ST 103 Fuse Identification Sprint GT 104 Headlights 10...

Страница 67: ... Front Indicator Bulb Replacement 110 Rear Indicator Bulb Replacement 110 Licence Plate Light 111 Bulb Replacement 111 Windscreen Cleaning 111 Cleaning 112 Preparation for Washing 112 Where to be Careful 113 After Washing 113 Seat Care 113 Unpainted Aluminium Items 114 Cleaning of the Exhaust System 114 Washing 114 Drying 114 Protecting 114 ...

Страница 68: ... in the scheduled maintenance chart Only an authorised Triumph dealer will have this knowledge and equipment Since incorrect or neglected maintenance can lead to a dangerous riding condition always have an authorised Triumph dealer carry out the scheduled maintenance of this motorcycle Warning All maintenance is vitally important and must not be neglected Incorrect maintenance or adjustment may ca...

Страница 69: ...ust Air cleaner renew Autoscan carry out a full Autoscan using the Triumph diagnostic tool Engine ECM check for stored DTCs ABS ECM check for stored DTCs Spark plugs check Spark plugs renew Throttle bodies balance Throttle cables check adjust Day Cooling system check for leaks chafing etc Day Coolant level check adjust Day Coolant renew Fuel system check for leaks chafing etc Day Lights instrument...

Страница 70: ...or damage Day Tyre wear tyre damage check Day Tyre pressures check adjust Day Clutch cable check adjust Day Stand check operation Day Secondary air injection system check clean Secondary exhaust to header clamp bolt check adjust Fasteners inspect visually for security Day Accessory rack sliding carriage check for correct operation Fuel and evaporative loss hoses renew Evaporative system fitted to ...

Страница 71: ...g Note An accurate indication of the level of oil in the engine is only shown when the engine oil is at normal operating temperature the motorcycle is upright not on the side stand and the filler plug dipstick has been fully screwed home Warning Motorcycle operation with insufficient deteriorated or contaminated engine oil will cause accelerated engine wear and may result in engine or transmission...

Страница 72: ... marking on the dipstick If the oil level is below the lower marking add oil a little at a time until the correct level is reached Once the correct level is reached re fit the filler plug dipstick Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and death within a short period of time Always operate your motorcycle ...

Страница 73: ... 10 Nm Fill the engine to the maximum mark with a 10 W 40 or 15 W 50 semi or fully synthetic motorcycle engine oil that meets specification API SH or higher AND JASO MA Start the engine and allow it to idle for a minimum of 30 seconds Warning Prolonged or repeated contact with engine oil can lead to skin dryness irritation and dermatitis In addition used engine oil contains harmful contamination t...

Страница 74: ...ubricates the clutch and any additives could cause the clutch to slip Do not use mineral vegetable non detergent oil castor based oils or any oil not conforming to the required specification The use of these oils may cause instant severe engine damage Disposal of Used Engine Oil and Oil Filters To protect the environment do not pour oil on the ground down sewers or drains or into watercourses Do n...

Страница 75: ...lant is essential If coolant containing a corrosion inhibitor is not used the cooling system will accumulate rust and scale in the water jacket and radiator This will block the coolant passages and considerably reduce the efficiency of the cooling system Note HD4X Hybrid OAT coolant as supplied by Triumph is pre mixed and does not need to be diluted prior to filling or topping up the cooling syste...

Страница 76: ...between the MAX and MIN marks If the coolant is below the minimum level the coolant level must be adjusted Coolant Level Adjustment 1 Upper infill panel 2 Lower infill panel 3 Expansion tank 4 Tank cap Allow the engine to cool Remove the two fixings release the upper infill panel bayonet from the grommet and carefully remove the infill panel Remove the fixing and carefully remove the lower fairing...

Страница 77: ... maintenance requirements Have your authorised Triumph dealer replace any defective items Check the radiator grille and fins for obstructions by insects leaves or mud Clean off any obstructions with a stream of low pressure water Caution If hard water is used in the cooling system it will cause scale accumulation in the engine and radiator and considerably reduce the efficiency of the cooling syst...

Страница 78: ... grip free play in accordance with scheduled maintenance requirements and make adjustments as necessary ccpf 1 2 Warning Always be alert for changes in the feel of the throttle and have the throttle system checked by an authorised Triumph dealer if any changes are detected Changes can be due to wear in the mechanism which could lead to a sticking throttle An incorrectly adjusted sticking or stuck ...

Страница 79: ... Tighten the locknut Make any minor adjustments as necessary to give 2 3 mm of play using the adjuster near the twist grip end of the cable Tighten the locknut With the throttle fully closed ensure that there is 2 3 mm of free play in the closing cable at the throttle cam attached to the throttle bodies If necessary adjust in the same way as the opening cable until 2 3 mm of play is present Refit ...

Страница 80: ...ear Clutch lever free play must be checked in accordance with scheduled maintenance requirements Inspection Check that there is 2 3 mm clutch lever free play at the lever If there is an incorrect amount of free play adjustments must be made Adjustment Loosen the knurled locknut at the lever end of the clutch cable and turn the adjuster sleeve until the correct amount of clutch lever free play is a...

Страница 81: ...oads or any time that the chain appears dry Use the special chain lubricant as recommended in the Specification section Apply lubricant to the sides of the rollers then allow the motorcycle to stand unused for at least 8 hours overnight is ideal This will allow the oil to penetrate to the chain O rings etc Before riding wipe off any excess oil If the chain is especially dirty clean first and then ...

Страница 82: ... spanner supplied in the tool kit turn the rear hub eccentric adjuster clockwise to loosen anti clockwise to tighten until the drive chain is correctly adjusted Tighten the clamp bolt to 55 Nm Repeat the chain adjustment check Re adjust if necessary Check the rear brake effectiveness Warning Before starting work ensure the motorcycle is stabilised and adequately supported This will help prevent in...

Страница 83: ...r damaged teeth If there is any irregularity have the drive chain and or the sprockets replaced by an authorised Triumph dealer Refit the chain guards Warning It is dangerous to operate the motorcycle with defective brakes you must have your authorised Triumph dealer take remedial action before you attempt to ride the motorcycle again Failure to take remedial action may reduce braking efficiency l...

Страница 84: ... service thickness If the lining thickness of any pad front or rear brakes is less than 1 5 mm 0 06 in that is if the pad has worn down to the bottom of the grooves replace all the pads on the wheel Caution If the sprockets are found to be worn always replace the sprockets and drive chain together Replacing worn sprockets without also replacing the chain will lead to premature wear of the new spro...

Страница 85: ...here are no parts that require adjustment on the front and rear brakes Warning Brake pads must always be replaced as a wheel set At the front where two calipers are fitted on the same wheel replace all the brake pads in both calipers Replacing individual pads will reduce braking efficiency and may cause an accident After replacement brake pads have been fitted ride with extreme caution until the n...

Страница 86: ...uirements Always use new brake fluid from a sealed container and never use fluid from an unsealed container or from one which has been previously opened Do not mix different brands or grades of brake fluid Check for fluid leakage around brake fittings seals and joints and also check the brake hoses for splits deterioration and damage Always rectify any faults before riding Failure to observe and a...

Страница 87: ...he reservoir to the upper level line using new DOT 4 fluid from a sealed container Refit the reservoir cover ensuring that the diaphragm seal is correctly fitted Refit the safety clip jajc 3 1 2 Warning If there has been an appreciable drop in the level of the fluid in either fluid reservoir consult your authorised Triumph dealer for advice before riding Riding with depleted brake fluid levels or ...

Страница 88: ...connect the battery negative black lead first The starter solenoid and main fuse are attached to a rubber mounting This mounting fits over the rear brake fluid reservoir filler cap To gain access to the filler cap gently pull off the starter solenoid main fuse assembly with the rubber mounting Remove the reservoir cap Fill the reservoir to the upper level line using new DOT 4 fluid from a sealed c...

Страница 89: ... fitted Refit the seat Brake Light Switches The brake light is activated independently by either the front or rear brake If with the ignition in the ON position the brake light does not work when the front brake lever is pulled or the rear brake pedal is pressed have your authorised Triumph dealer investigate and rectify the fault cgbx 1 2 3 Warning Riding the motorcycle with defective brake light...

Страница 90: ... any free play can be detected in the steering headstock bearings ask your authorised Triumph dealer to inspect and rectify any faults before riding Remove the support and place the motorcycle on the side stand Warning To prevent risk of injury from the motorcycle falling during the inspection ensure that the motorcycle is stabilised and secured on a suitable support Do not exert extreme force aga...

Страница 91: ...rk Inspection Examine each fork for any sign of damage scratching of the slider surface or for oil leaks If any damage or leakage is found consult an authorised Triumph dealer To check that the forks operate smoothly Position the motorcycle on level ground While holding the handlebars and applying the front brake pump the forks up and down several times If roughness or excessive stiffness is detec...

Страница 92: ... 1 0 10 Rider Passenger and Luggage 3 0 5 0 Adjuster rings visible above fork cap Number of adjuster turns in from the fully screwed out hard position Number of clicks out from the fully screwed in position LOADING FRONT REAR Spring Pre Load Rebound Damping Spring Pre Load Solo Riding 3 1 0 30 Rider and Passenger or Rider and Luggage 3 0 25 20 Rider Passenger and Luggage 3 0 25 0 Adjuster rings vi...

Страница 93: ... Suspension Adjustment The rear suspension unit is adjustable for rebound damping and spring pre load Rebound Damping Adjustment 1 Rebound damping adjuster The rebound damping adjuster is located at the bottom of the rear suspension unit on the left hand side of the motorcycle To adjust the rebound damping setting rotate the adjuster clockwise to increase rebound damping and anti clockwise to decr...

Страница 94: ...cycle is delivered from the factory with the spring pre load set to 20 clicks out from the fully screwed in position Spring Pre Load Adjustment Sprint GT 1 Spring pre load adjuster The spring pre load adjuster is situated on the right hand side of the motorcycle above the swinging arm To adjust the spring pre load setting rotate the slotted adjuster clockwise to increase or anti clockwise to decre...

Страница 95: ...ing when the tyres are cold Check tyre pressures daily and adjust if necessary See the Specification section for details of the correct inflation pressures Wheel Marking cboa ccom_1 Warning Incorrect tyre inflation will cause abnormal tread wear and instability problems that may lead to loss of control and an accident Under inflation may result in the tyre slipping on or coming off the rim Over in...

Страница 96: ... High speed operation should only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all conditions High speed operation in any other circumstances is dangerous and will lead to loss of motorcycle control and an accident Warning Operation with excessively worn tyres is hazardous and will a...

Страница 97: ...ls Use of non recommended tyres can affect wheel speed and cause the ABS function not to operate potentially leading to loss of control and an accident in conditions where the ABS would normally function Warning If a tyre sustains a puncture the tyre must be replaced Failure to replace a punctured tyre or operation with a repaired tyre can lead to instability loss of control or an accident Warning...

Страница 98: ...sary The same checks and adjustments must also be carried out when 100 miles have been travelled after fitting Warning Use of a motorcycle with incorrectly seated tyres incorrectly adjusted tyre pressures or when not accustomed to its handling characteristics may lead to loss of control and an accident Warning Tyres that have been used on a rolling road dynamometer may become damaged In some cases...

Страница 99: ...ve clothing and a face shield If battery acid gets on your skin flush with water immediately If battery acid gets in your eyes flush with water for at least 15 minutes and SEEK MEDICAL ATTENTION IMMEDIATELY If battery acid is swallowed drink large quantities of water and SEEK MEDICAL ATTENTION IMMEDIATELY KEEP BATTERY ACID OUT OF THE REACH OF CHILDREN Warning The battery contains harmful materials...

Страница 100: ...e and routine recharging when required such as during storage It is not possible to adjust the battery acid level in the battery the sealing strip must not be removed Battery Discharge Warning Ensure that the battery terminals do not touch the motorcycle frame as this may cause a short circuit or spark which would ignite battery gases causing a risk of personal injury Warning The battery acid is c...

Страница 101: ...ermanent damage is not covered by the motorcycle warranty as it is not due to a manufacturing defect Keeping the battery fully charged reduces the likelihood of it freezing in cold conditions Allowing a battery to freeze will cause serious internal damage to the battery Battery Charging For help with selecting a battery charger checking the battery Voltage or battery charging contact your local au...

Страница 102: ... Reconnect the battery positive red lead first Apply a light coat of grease to the terminals to prevent corrosion Cover the positive terminal with the protective cap Refit the battery strap Refit the seat Fuse Box Sprint ST 1 Fuse box The fuse box is located beneath a removable panel on the right hand side of the front fairing To allow access to the fuse box insert the ignition key and remove the ...

Страница 103: ... When checking for a blown fuse use the table below to establish which fuse has blown Warning Always replace blown fuses with new ones of the correct rating as specified on the fuse box cover and never use a fuse of higher rating Use of an incorrect fuse could lead to an electrical problem resulting in motorcycle damage loss of motorcycle control and an accident 1 cgdr 2 Circuit Protected Position...

Страница 104: ...of the systems protected by that fuse become inoperative When checking for a blown fuse use the table below to establish which fuse has blown 2 20 20 10 10 20 10 10 20 15 1 2 3 4 5 6 7 8 9 10 11 10 20 10 1 2 20 Fusebox Number 1 Circuit Protected Position Rating Amps Dip and main beam headlights starter relay 1 20 Engine management 2 20 Cooling fan 3 15 Fuel pump 4 10 Alarm instruments ECM 5 10 Not...

Страница 105: ...d Ensure that the beams are adjusted to illuminate the road surface sufficiently far ahead without dazzling oncoming traffic An incorrectly adjusted headlight may impair visibility causing an accident Warning Never attempt to adjust a headlight beam when the motorcycle is in motion Any attempt to adjust a headlight beam when the motorcycle is in motion may result in loss of control and an accident...

Страница 106: ...irections are as viewed from the rear of the lighting assembly Main Beam Horizontal Adjustment The main beam horizontal adjustment screw is accessible without removing any panels It can be reached from below the lights Switch the main beam on Turn the adjustment screw clockwise to move the beam to the left or anti clockwise to move the beam to the right Switch the headlights off when the beam sett...

Страница 107: ... beam settings are satisfactory Dipped Headlight Horizontal Adjustment 1 Left hand filler panel 2 Coolant expansion tank cover 3 Left hand headlight adjustment screw Remove the left and right hand filler panels Remove the coolant expansion tank and stowage fuse box cover panels It is not necessary to remove the stowage box liner or the fuse box Switch the headlight dipped beam on The adjustment sc...

Страница 108: ... the clip It is not necessary to undo the screw Remove the bulb from the headlight unit Installation is the reverse of the removal procedure Main Beam Bulb Replacement It is necessary to remove the cockpit and the complete headlight unit when bulb replacement becomes necessary 1 Headlight unit 2 Side fixing 3 Centre fixing To replace a main beam bulb Remove the seat Disconnect the battery negative...

Страница 109: ...the glass is touched or gets dirty clean with alcohol before re use Caution Ensure that the bulb holder is correctly fitted to prevent water ingress Warning When reconnecting the battery connect the positive red lead first Warning Do not reconnect the battery until the assembly process has been completed Premature battery reconnection could result in ignition of the battery gases causing risk of i...

Страница 110: ...bber bulb holder and detach the bulb Installation is the reverse of the removal procedure Rear Indicator Bulb Replacement 1 Indicator lens 2 Lens screw The lens on each indicator light is held in place by a screw located in the body of the light Release the screws and remove the lens to gain access to the bulb for replacement Installation is the reverse of the removal procedure Caution Support the...

Страница 111: ...y with a soft lint free cloth If the transparency of the windscreen is reduced by scratches or oxidation which cannot be removed the windscreen must be replaced Caution To avoid cable damage do not pull the bulb holder using the cables Caution Ensure that the bulb holder is correctly fitted to prevent water ingress Caution Products such as window cleaning fluids insect remover rain repellent scour...

Страница 112: ...secured with rubber bands Clutch and brake levers switch housings on the handlebar Cover with plastic bags Ignition switch and steering lock Cover the keyhole with tape Remove any items of jewellery such as rings watches zips or belt buckles which may scratch or otherwise damage painted or polished surfaces Use separate cleaning sponges or cleaning cloths for washing painted polished surfaces and ...

Страница 113: ...o not allow water to stand on the machine as this will lead to corrosion Seat Care To help maintain its appearance clean the seat using a sponge or cleaning cloth with soap and water Caution Do not spray any water at all under the cockpit area The engine s air intake ducts are located in this area and any water sprayed in this area could enter the airbox and engine causing damage to both items Cau...

Страница 114: ...re washing to prevent water spotting Washing Prepare a mixture of cold water and mild automotive cleaner Do not use a highly alkaline soap as commonly found at commercial car washes because it leaves a residue Wash the exhaust system with a soft cloth Do not use an abrasive scouring pad or steel wool They will damage the finish Rinse the exhaust system thoroughly Ensure no soap or water enters the...

Страница 115: ...ill be able to offer you local advice on all unpainted metal surfaces to prevent rusting Prevent oil from getting on rubber parts brake discs or in the brake calipers Lubricate and if necessary adjust the drive chain see page 81 Make sure the cooling system is filled with a 50 mixture of anti freeze and distilled water solution see page 118 Remove the battery and store it where it will not be expo...

Страница 116: ...ily Safety Checks section Before starting the engine remove the spark plugs from each cylinder Put the side stand down Crank the engine on the starter motor several times until the oil pressure light goes out Replace the spark plugs tightening to 12 Nm and start the engine Check and if necessary correct the tyre pressures see page 120 Check the brakes for correct operation Test ride the motorcycle...

Страница 117: ...in Seat Height 820 mm 32 3 in 815 mm 32 1 in Weights Wet Weight 241 kg 531 lbs 268 kg 590 lbs Maximum Payload 215 kg 473 lbs 215 kg 473 lbs Engine Type In line 3 cyl In line 3 cyl Displacement 1050 cc 1050 cc Bore x Stroke 79 x 71 4 mm 79 x 71 4 mm Compression Ratio 12 0 1 12 0 1 Cylinder Numbering Left to Right Left to Right Cylinder Sequence Number 1 at left 1 at left Firing Order 1 2 3 1 2 3 St...

Страница 118: ...HD4X Hybrid OAT coolant Water Anti freeze ratio 50 50 pre mixed as supplied by Triumph 50 50 pre mixed as supplied by Triumph Coolant Capacity 2 3 litres 2 3 litres Thermostat Opens nominal 85 88 C 85 88 C Fuel System Type Electronic Fuel Injection Electronic Fuel Injection Injectors Twin Jet Solenoid Operated Plate Valve Twin Jet Solenoid Operated Plate Valve Fuel Pump Submerged Electric Submerge...

Страница 119: ...nsmission Transmission Type 6 Speed Constant Mesh 6 Speed Constant Mesh Clutch Type Wet Multi Plate Wet Multi Plate Final Drive Chain DID X Ring Endless 106 Link DID X Ring Endless 116 Link Primary Drive Ratio 1 750 105 60 1 750 105 60 Gear Ratios Final Drive Ratio 2 211 19 42 2 211 19 42 1st 2 733 15 41 2 733 15 41 2nd 1 947 19 37 1 947 19 37 3rd 1 545 22 34 1 545 22 34 4th 1 292 24 31 1 292 24 3...

Страница 120: ...li Angel ST 120 70ZR17 A Specification Pirelli Angel ST 120 70ZR17 A Specification Rear Pirelli Angel ST 180 55ZR17 E Specification Pirelli Angel ST 180 55ZR17 E Specification Option 3 Front Dunlop Sportmax Roadsmart 120 70ZR17 Dunlop Sportmax Roadsmart 120 70ZR17 Rear Dunlop Sportmax Roadsmart 180 55ZR17 Dunlop Sportmax Roadsmart 180 55ZR17 Option 4 Front Bridgestone BT020 120 70ZR17 Michelin Pil...

Страница 121: ...se the recommended tyres ONLY in the combinations given Do not mix tyres from different manufacturers or mix different specification tyres from the same manufacturer as this may result in loss of motorcycle control and an accident ...

Страница 122: ...Amp Headlight 3 x 12 Volt 55 watt H7 halogen 3 x 12 Volt 55 watt H7 halogen Tail Brake Light LED LED Directional Indicator Lights 12 Volt 10 watt 12 Volt 10 watt Frame Rake 24 23 5 Trail 90 mm 84 mm Tightening Torques Oil Filter 10 Nm 10 Nm Oil Drain Plug 25 Nm 25 Nm Spark Plug 12 Nm 12 Nm Rear Wheel Eccentric Clamp Bolt 55 Nm 55 Nm ...

Страница 123: ... W 50 motorcycle engine oil which meets specification API SH or higher and JASO MA Brake and Clutch Fluid Mobil Universal Brake and Clutch Fluid DOT 4 Mobil Universal Brake and Clutch Fluid DOT 4 Coolant Triumph HD4X Hybrid OAT coolant pre mixed Triumph HD4X Hybrid OAT coolant pre mixed Bearings and Pivots Mobil Grease HP 222 Mobil Grease HP 222 Drive Chain Mobil Chain Spray or Mobilube HD 80 Mobi...

Страница 124: ...Specifications 124 This page intentionally left blank ...

Страница 125: ...ge 77 Coolant Level Inspection 76 Corrosion Inhibitors 75 Level Adjustment 76 Radiator Hoses 77 Temperature Gauge 25 D Dimensions 117 Drive Chain 81 Chain Lubrication 81 Movement Adjustment 82 Movement Inspection 82 Wear Inspection 83 E Electrical Equipment 122 Engine Serial Number 17 Specifications 117 To Start the Engine 50 To Stop the Engine 50 Engine Oil 71 Disposal of Used Oil and Filters 74 ...

Страница 126: ...print GT 41 Parts Identification Sprint GT 14 Sprint ST 12 Performance 118 R Rear Light 109 Right Handlebar Switches 32 Engine Stop Switch 32 Starter Button 33 S Safety 5 Fuel and Exhaust Fumes 5 Handlebars and Footrests 7 Helmet and Clothing 7 Maintenance Equipment 9 Motorcycle 5 Parking 8 Parts and Accessories 8 Riding 6 Seat Care 113 Speedometer 22 Storage 115 Preparation after Storage 116 Prep...

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