Trico PE-60 Series Скачать руководство пользователя страница 3

 

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1. Safety Information 

 
Please read the operation manual carefully to avoid incorrect operation and damage. 

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Application

 

Trico Corporation centralized lubrication systems are designed for the mechanism lubrication 
like,    bearing, guide way, drum, gear, chain,….. and so on.

 

 

Trico  Corporation  be  applied  for  lubrication  on  industrial  machinery  like,  lathe,  milling 
machine, press machine, grinding machine,….. and so on.   

 

PE-60,70,80 series have to cooperate with piston distributors and depressurization device. 

Under the lubrication, the piston distributor lubricates at steady flow rate in every cycle. 

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Intended Use

 

Remark:

 

Trico Corporation centralized lubrication systems are must only be used for their 

intended purpose and in accordance with the specification and installation instructions for the   
product in question. Products of

 

Trico Corporation centralized lubrication systems must not be   

used in conjunction with fluids, group I(hazardous fluids),    according to the definition of   
article 2 paragraph 2 of the Directive 67/548/EC dtd. 27thg June, 1967; and are not approved   
for application with such fluids. 
 
None  of  the  products

  of

  Trico  Corporation  can  be  used  with  gases,  liquefied  gases,  gases 

dissolved under pressure, steams or fluids that will reach a stream pressure more than 0.5 bar 
above the normal atmospheric pressure in the permissible application temperature range. 
Unless otherwise noted, products of

 

Trico Corporation must not be used in conjunction with 

explosive atmospheres according to the ATEX-Directive 94/9/EC. 

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Authorized personnel

 

The  installation,  operation,  repair,  and  maintenance  need  to  be  done  by  qualified  experts.   
They have been trained and familiar with the end products into which the lubrication systems 
are  installed.    Qualified  experts  should  be  able  to  carry  out  the  required  tasks  and  to 
recognize and to avoid any danger might occur.    A definition of what constitutes a qualified 
person and who are unqualified persons are stipulated in DIN VDE 0105 and IEC 364. 

 
1-4 Danger relating to electric current

 

The  electrical  connection  for  centralized  lubrication  systems  need  to  be  done  by  qualified 
experts.    All local electrical operating conditions such as DIN and VDE must be observed.   
Damages to persons and property could be resulted by improperly connected installation. 

DANGER!

    Working on products that have not been disconnected from  the  power  supply 

can cause serious injury or death to persons.    Installation, maintenance, and repair work may       

Содержание PE-60 Series

Страница 1: ...s PE 60 70 80 Series Automatic Lubricator Operation Manual Thank you for purchasing Trico Corporation centralized lubrication system For proper operation please read the operation manual carefully to avoid incorrect operation and damage ...

Страница 2: ...2 25 Contents Safety Information 3 Transportation Delivery and Storage 4 Operation 6 Instruction 20 Maintenance 20 Faults 21 Warranty 22 Remarks 22 Technical Data 23 ...

Страница 3: ...poration can be used with gases liquefied gases gases dissolved under pressure steams or fluids that will reach a stream pressure more than 0 5 bar above the normal atmospheric pressure in the permissible application temperature range Unless otherwise noted products of Trico Corporation must not be used in conjunction with explosive atmospheres according to the ATEX Directive 94 9 EC 1 3 Authorize...

Страница 4: ...rom the power supply The supply voltage must be turned off before any product components are open 1 5 Danger relating to system pressure DANGER Centralized lubrication systems are under pressure during operation The system should be depressurized before installation repair and maintenance ...

Страница 5: ...no discrepancy 2 3 Storage Storage conditions are listed as below Storage Environment is a dry dust free and well ventilated area Max Storage time 12 months Permitted Air Humidity is below 60 Warehouse Temperature range is between 10 C to 40 C Sun light and UV radiation need to be avoided General Storage Information Well package to avoid dust corrosion and damage before storage Well locate on rack...

Страница 6: ...supplied power is correct before installation Trico Corporation centralized lubrication systems are designed for the mechanism lubrication ONLY 3 1 2 Shutdown ONLY qualified personnel is authorized to repair Trico Corporation centralized lubrication systems by original Trico Corporation spare parts ...

Страница 7: ...7 25 3 2 Parts of lubricator PE 6003 ...

Страница 8: ...Spring washer Ø5 13 Compression bushing Ø4 Compression bushing Ø6 14 Compression sleeve Ø4 Compression sleeve Ø6 15 Straight adaptor Ø4 1 8 Straight adaptor Ø6 1 8 16 Inlet filter 60 mesh 17 Fixing sheet for inlet filter 18 Philips screw M4 P0 7 6L 19 Set of tank cap 20 Seal of tank cap 21 Philips screw M4 P0 7 10L 22 Pressure switch 12 9kg for PE 60 70 80 series 23 Connector Ø6XPS1 8 24 Cable gla...

Страница 9: ...9 25 Parts of lubricator PE 7008 ...

Страница 10: ...ion Bushing Ø4 Compression Bushing Ø6 13 Compression Sleeve Ø4 Compression Sleeve Ø6 14 Straight adaptor Ø4 1 8 Straight adaptor Ø6 1 8 15 Inlet filter 60 mesh 16 Fixing sheet for Inlet filter 17 Philips screw M4 P0 7 6L 18 Set of tank cap 19 Seal of tank cap 20 Philips screw M4 P0 7 10L 21 Pressure switch 12 9kg for PE 60 70 80 series 22 Connector Ø6XPS1 8 23 Cable gland black Ø22 24 Set of float...

Страница 11: ...11 25 Parts of lubricator PE 8008 ...

Страница 12: ...sion busing Ø4 Compression busing Ø6 13 Compression Sleeve Ø4 Compression Sleeve Ø6 14 Straight adaptor Ø4 1 8 Straight adaptor Ø6 1 8 15 Inlet filter 60 mush 16 Fixing plate for inlet filter 17 Philips screw M4 P0 7 6L 18 Set of tank cap 19 Seal of tank cap 20 Philips screw M4 P0 7 10L 21 Pressure switch 12 9kg for PE 60 70 80 series 22 Connector Ø6XPS1 8 23 Cable gland black Ø22 24 Set of Float ...

Страница 13: ...bel Label Danger Right front side of control box Outside of the electrical control box top cover Wiring Diagram Operation Notice PE 60 Series Inside of the electrical control box top cover Left side of the oil tank ...

Страница 14: ...14 25 Operation Notice PE 70 Series Operation Notice PE 80 Series Left side of the oil tank Left side of the oil tank ...

Страница 15: ...ing holes 2 by fastening it with two screws M6 1 at the upper lid holes 3 2 The distance of machine fixing holes is Y and Z as below listed Model Tank Capacity Y Z Remark PE 60 series 3L 190 205 N A Fig B PE 60 series 4L 232 284 N A Fig B PE 60 70 series 6L 339 95 Fig C PE 70 80 series 8L 339 95 Fig C ...

Страница 16: ...PE 60 series parts list No Item Specification Q ty Ø4 1 Compression bushing Ø6 1 Ø4 2 Compression sleeve Ø6 1 Ø4 1 8 3 Straight adaptor Ø6 1 8 1 Ø4 4 Aluminum Pipe Reference only Ø6 1 Fig E Operation Fig E a Check the parts first b Remove the compression bushing and compression sleeve out of the outlet adaptor c Inset the end of the oil pipe into the compression bushing and compression sleeve and ...

Страница 17: ...on sleeve needs more than 1mm e Align and tighten the pipe with the compression bushing to avoid the leaking If the pipe is loosen remove the compression bushing and compression sleeve then connect the pipe again 3 4 4 Installation of power and alarm Note The installation of a fuse between the power supply and Trico Corporation centralized lubrication systems is strongly recommended Operation Note...

Страница 18: ...val lubrication function the lubricator needs to manage ON OFF through timer function It is controlled by an external controller g Float switch terminals are available Standard connection is at NC and COM h Close the cover after connecting all cables i To protect the cable from being pulled out of the box and disconnected from the ports fasten the gland again Fig K j Connect the lubricator with po...

Страница 19: ...gnal when the remainder of the lubricant drops below the height if the float switch and it is time to fill the tank Remove the oil tank cap Fig D you can fill the tank Attention Recycled lubricant is PROHIBITED 5 Maintenance Trico Corporation centralized lubrication systems are of low maintenance However related connection needs to be reviewed if properly fitted to secure the proper function of th...

Страница 20: ...lubricant Revised to the lubricant of suitable viscosity Leaking at the connection of the pipe and the lubricator Incorrect installation The pipe must be inserted into the compression sleeve and at least 1mm over the end of the compression sleeve further into the adapter After disassembling the outlet checking if the lubricant is discharged If YES the piping could be blocked or leaking Find out an...

Страница 21: ...entralized lubrication systems is under the warranty coverage at a period of 12 months Material and manufacturing faults of is under the Trico Corporation coverage Below conditions applied Trico Corporation centralized lubrication systems on are beyond the warranty Incorrect operation Incorrect installation Impermissible lubricant Incorrect maintenance Non original spare parts are used Unauthorize...

Страница 22: ...ch 5 Pressure switch Lubrication time Cooperate with PLC control system Intermittent Time Cooperate with PLC control system Output Bore Ø4 or Ø6 Max Output Pressure MPa 1 5 Output Volume cc min 150 Pressure Release device Float Switch Pressure Switch MPa 1 2 0 9 NC Pressure Gauge Alarm Beeper X Tank Capacity 3L 4L 6L Measurement mm L W H 230x145x291 308x180x300 357x207x279 ...

Страница 23: ...switch Lubrication time Cooperate with PLC control system Intermittent Time Cooperate with PLC control system Output Bore Ø4 or Ø6 Max Output Pressure MPa 2 Output Volume cc min 150 Pressure Release device Float Switch Pressure Switch MPa 1 2 0 9 NC Pressure Gauge Alarm Beeper X Tank Capacity 6L 8L Measurement mm L W H 357x207x290 357x207x307 ...

Страница 24: ...ure switch Lubrication time Cooperate with PLC control system Intermittent Time Cooperate with PLC control system Output Bore Ø4 or Ø6 Max Output Pressure MPa 3 Output Volume cc min 600 Pressure Release device Float Switch Pressure Switch MPa 1 2 0 9 NC Pressure Gauge Alarm Beeper X Tank Capacity 8L Measurement mm L W H 357x207x307 ...

Страница 25: ...25 25 9 2 Diagram 9 3 Flow circuit diagram PE 60 series PE 70 PE 80 series ...

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