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Domestic Piping Installation

6

GENERAL REQUIREMENTS

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All plumbing must meet or exceed local, state or
national plumbing codes.

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Support all piping using hangers.  DO NOT sup-
port piping by the unit or by system components

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Install  unions  for  easy  removal  of  the  Mini
SMART from the system piping

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Use isolation valves to isolate the Mini SMART
and system components.

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Use pipe dope or tape suitable for potable water

PRESSURE RELIEF VALVE

To reduce the risk of excessive pressure in the water
heater installation of a pressure relief valve is required
on the domestic piping system.  The relief valve as a
minimum shall be  certified by a nationally recognized
testing  laboratory  that  maintains  periodic  inspection
of  production  of  listed  equipment  or  materials  as
meeting  the  requirements  for  Relief  Valves  and
Automatic Gas Shut-off Devices for Hot Water Supply
Systems ANSI Z21.22.  This valve must be marked with
the maximum working pressure of 150 psi.

1. Install  the  pressure  relief  with  discharge  piping  on

the cold water supply to the water heater as shown
in Fig. 3, page 7.

2. To avoid potential water damage to the surrounding

area or potential scalding hazard due to the opera-
tion of the relief valve, the discharge piping:

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Must be connected to the discharge outlet of the
relief  valve  and  directed  to  a  suitable  place  of
disposal.

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Length  should  be  short  and  direct  as  possible.
The  size  of  the  discharge  piping  should  not  be
reduced, maintain the same size as the outlet of
the relief valve.

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Should be directed downward towards the floor
at all times.  The piping should terminate at least
6  inches  above  any  drain  connection  to  allow
clear visibility of the discharge.

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Should terminate with a plain end, not threaded.
The  material  of  the  piping  should  have  a  serv-
iceable temperature rating of 250°F or greater.

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Should not be subject to conditions where freez-
ing could occur.

CAUTION

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Should  not  contain  any  shut-off  valves  or
obstructions.  No shut-off valve should be piped
between the water heater and the relief valve.

Failure  to  comply  with  the  guidelines  on  installing
the  pressure  relief  valve  and  discharge  piping  can
result in personal injury, death or substantial prop-
erty damage.

BACkFLOW PREVENTER

Use a backflow preventer device in the domestic cold water
supply to the water heater as required by local codes.

THERMAL ExPANSION

If a backflow preventer, check valve or pressure reduc-
ing valve is piped on the domestic cold water supply pip-
ing of the water heater, install an expansion tank on the
cold  supply  line  to  prevent  normal  thermal  expansion
from repeatedly forcing open the pressure relief valve.

The  pressure  relief  valve  is  not  intended  for  con-
stant duty, such as relief of pressure due to repeat-
ed normal system expansion.  Correct this condition
by installing a properly sized and pressure charged
expansion tank in the domestic system.  Refer to the
expansion  tank  manufacturer’s  installation  instruc-
tions for proper sizing.

When  the  water  supply  pressure  is  higher  than  70
psig, it is recommended to install a pressure reduc-
ing valve on the domestic cold water supply line to
prevent water loss through the pressure relief valve
during normal system expansion.

THERMOSTATIC MIxING VALVE

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It  is  recommended  to  install  an  optional  mixing
valve on the domestic hot water outlet.

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The  mixing  valve  should  comply  with  ASSE
1017 as a minimum

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The  installation  of  a  mixing  valve  is  mandatory
for  all  installations  in  the  Commonwealth  of
Massachusetts.

BEST PRACTICE

CAUTION

WARNING

Содержание MiniSmart

Страница 1: ...he guidelines within this manual can result in severe per sonal injury death or substantial property damage When receiving the Mini SMART unit any claims for damage or shortage in ship ment must be filed immediately against the transportation company by the con signee NOTICE Instantaneous Water Heater Prestige Series 3 Boiler Supplement Smart Mini Product Information Application Installation Maint...

Страница 2: ...al Expansion 6 Thermostatic Mixing Valve 6 Domestic Piping Diagram 7 BOILER PIPING INSTALLATION General Requirements 8 Boiler Piping Diagram 8 IDWH SENSOR INSTALLATION WIRING IDWH Sensor Installation 9 Wiring IDWH Sensor to PRESTIGE Boiler 9 PROGRAM ACCESS OF THE MCBA CONTROL Program Access of the MCBA Control 10 Activating the Access Code 10 11 To Change a Parameter Setting 11 IDWH SENSOR PARAMET...

Страница 3: ...Table of Contents ii OPTIONAL AQUASTAT INSTALLATION Optional Aquastat Installation Various Boilers 18 Optional Aquastat Wiring Various Boilers 18 PRODUCT SPECIFICATIONS Product Specifications 19 ...

Страница 4: ...inor injury or substantial property damage Indicates special instructions on installation opera tion or maintenance which are important to the equipment but not related to personal injury hazards Indicates recommendations made by Triangle Tube for the installers which will help to ensure optimum operation and longevity of the equipment BEST PRACTICES NOTICE CAUTION WARNING DANGER DEFINITIONS Trian...

Страница 5: ...t installation or from the use of components or fittings not specified by Triangle Tube NOTICE NOTICE NOTICE WARNING HOT WATER CAN SCALD Water temperatures over 125 F can cause severe burns instantly or death from scalding Children disable and elderly are at highest risk of being scald Never leave them unattended in or near show er bathtub or sink Never allow small children to use a hot water fauc...

Страница 6: ...8 NOTICE CODE COMPLIANCE This product must be installed in accordance with the instructions in this manual and where applicable With all local state provincial and national codes laws regulations and ordinances Where recommendations in this manual differ from local or national codes the local or national codes take prece dence CODE RESTRICTIONS The Mini SMART contains a single wall heat exchanger ...

Страница 7: ...ng 5 16 wall anchors DO NOT mount or attempt to mount the water heater to hollow sheet rock or lathe walls using wall anchors Only install the water heater to wall studs solid walls or equivalent wood structure CAUTION NOTICE MOUNTING INSTALLATION STUD WALLS 1 Locate a wall stud in the general location of the water heater placement 2 Place the water heater mounting bracket against the wall centeri...

Страница 8: ...and drill the required diameter and depth hole for the wall anchors position in the center of each mark 4 Mount the anchors flush or slightly recessed in the drilled holes with threaded side of anchor inside the wall 5 Mount the bracket onto the water heater using the provided mounting bolts Ensure the mounting bolts are fully tightened and the bracket is securely fas tened to the water heater See...

Страница 9: ...ity of the discharge Should terminate with a plain end not threaded The material of the piping should have a serv iceable temperature rating of 250 F or greater Should not be subject to conditions where freez ing could occur CAUTION Should not contain any shut off valves or obstructions No shut off valve should be piped between the water heater and the relief valve Failure to comply with the guide...

Страница 10: ...ion valve 2 Backflow preventer or pressure reducing valve May be required by code 3 Thermal expansion tank optional 4 Pressure relief valve 150 psi 5 Mixing valve 6 Check valve 3 2 5 6 1 4 1 Cold Cold Hot Mix Fig 3 Mini Smart Domestic Piping ...

Страница 11: ...cal boiler piping dia gram Reference the PRESTIGE Boiler Installation Manual for additional information and require ments regarding boiler piping If antifreeze is used in the boiler system local codes may require a backflow preventer on the domestic cold water supply piping Use antifreeze specifically intend ed for hydronic heating systems Inhibited propylene glycol is recommended at a maximum 50 ...

Страница 12: ... secure with the thumb screw 7 Restore power to the PRESTIGE boiler IDWH SENSOR INSTALLATION Install the IDWH Sensor provided with water heater into the bottom coupling of the water heater as shown in Fig 5 Ensure the IDWH Sensor is tight and leak free WIRING IDWH SENSOR TO PRESTIGE BOILER ELECTRICAL SHOCk HAZARD Turn power off to the PRESTIGE boiler before proceeding with instal lation of the con...

Страница 13: ...appears and hold both STEP and MODE buttons for 2 to 3 seconds The display should read CODE 3 Release the STEP and MODE buttons on the control panel 4 Press STEP once NOTICE WARNING NOTICE The display should read C_XX XX should be a random number from 00 to 99 5 Press the or button to change the display num ber C_XX to read C_54 Press and release the or to change the display one number at a time P...

Страница 14: ... matically store the setting after 15 minutes Ensure all parameters settings are either factory default or revised based on the application Review all parameters settings on page 16 when completed and prior to commission of the boiler Failure to comply could result in erratic or unre liable operation of the PRESTIGE boiler WARNING Once a parameter setting value has been revised and stored if the S...

Страница 15: ...r has been stored and accepted in the control module change the display readout to Parameter mode by pressing MODE until the display shows PARA 2 Press STEP to enter the first parameter setting Continue pressing STEP until the display shows P_46 By pressing STEP you will sequence through the parameter settings as follows 1140 2_01 3_01 4186 P_10 P_11 P_12 P_46 The display readout will continue sho...

Страница 16: ...s P_21 This parameter setting is the DHW Set Value Addition parameter After releasing the STEP button the dis play will show the current setting NOTICE IDWH Sensor Parameters 13 Parameter 46 has several other possible settings available The factory setting of the IWH is aquastat control or _13 The required revised setting of the IWH sensor control or _12 Any other setting of parameter 46 could res...

Страница 17: ...tilize a anti scald thermostatic mix ing valve on the hot water outlet of the water heater Failure to comply could result in severe personal injury death or substantial property damage DANGER NOTICE NOTICE IDWH Sensor Parameters 14 To revise the parameter setting within the PRESTIGE Control Module for DHW Detention ON control the installer must activate the access code for the control module as pr...

Страница 18: ...s correctly set for 12 and is stored properly Once the condition is corrected the errors will automati cally reset and the PRESTIGE will return to normal oper ation The Detection OFF setting of Parameter 39 greatly affects the production of domestic hot water A max imum setting of Parameter 39 could result in an excessive domestic water temperature resulting in a potential scald hazard It is stron...

Страница 19: ...Prestige Parameter Information PRESTIGE FACTORY SETTINGS FOR PARAMETERS 16 ...

Страница 20: ...ind the first position flashes to indicate that the boiler is in INFO mode The ignition counters and burner hours are split into three two digit numbers For example Write the numbers down from left to right to arrive at 123 456 CH ignitions In the INFO Mode a temperature reading of 22 typically indicates an open circuit A temperature reading of 240 typically indi cates a short circuit NFO I NOTICE...

Страница 21: ...IONAL AQUASTAT INSTALLATION VARIOUS BOILERS In lieu of the factory supplied sensor the installer may opt to use an aquastat for this type of application the fol lowing parts must be supplied by the installer Honeywell L4008A1130 or equivalent 1 2 NPT X 3 Long Drywell Honeywell 12137A or equivalent The aquastat used in this application must have a maximum setting of 200ºF Failure to comply can resu...

Страница 22: ... 2 10 6 1 4 4 1 4 Wall Surface 1 2 NPT Domestic hot 3 4 NPSC Boiler Supply 1 2 NPT Domestic Cold Typ 1 4 1 4 2 9 1 4 OD 18 Boiler Supply Domestic Boiler Return Front View Bottom View Top View NOTE 1 Domestic capacity is based on an intermittent draw with 50ºF inlet temperature and 120ºF outlet tempera ture ...

Страница 23: ...el construction Available in 8 sizes and 2 models Limited LIFETIME residential warranty 15 year limited commercial warranty Self cleaning self descaling design Freeway Center 1 Triangle Lane Blackwood NJ 08012 Tel 856 228 8881 Fax 856 228 3584 E mail Sales triangletube com For domestic water snow melting radiant floor refrigeration Plates made of stainless steel with a 99 9 copper and brazed ensur...

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