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Instinct

Control Module Replacement

3

6.  Record all CH Settings in Table 1. Once completed, 

press the 

RIGHT

 button to highlight the Previous  

Screen icon, then press the OK button.

7.  Press the 

RIGHT

 button to highlight the DHW Set-

tings icon then press the OK button.

Fig. 6:  DHW Settings

8.  Press the 

UP

 and 

DOWN

 buttons  to scroll thru  the 

various settings and record all DHW Settings in Ta-

ble 1. Once completed, press the 

RIGHT

 button to 

highlight the Previous Screen icon, then  press the 

OK button.

Fig. 7:  DHW Settings

9.  Press the 

DOWN

 button to highlight the Boiler Set-

tings icon if present icon, then press the OK button.

10. Press the 

UP

 and 

DOWN

 buttons  to scroll through  

the various settings and record all Boiler  Settings 

in Table 1. Once completed, press the 

RIGHT

 but-

ton to highlight the Previous Screen icon, then 

press the OK button.

NOTICE

Perform the following steps if the Instinct is part of a Cascade 

System or the System Temperature Sensor is being used on a 

single Instinct.

11. Press the 

RIGHT

 then 

DOWN

 buttons to highlight 

the Previous Screen icon, then press the OK button.

12. Press the 

RIGHT

 then 

DOWN

 buttons to highlight 

the Cascade icon, then press the OK button.

13. Press the 

RIGHT

 button to highlight the Cascade 

Settings icon, then press the OK button.

14. Press the 

UP

 and 

DOWN

 buttons to scroll thru the 

various settings, and record all Cascade Settings in 

Table 1.

3.  Remove Control Module

1.  Turn the electrical power “OFF”. 

2.  Remove the front jacket panel by removing the two 

screws marked "Access" on the top of the boiler. 

Flip up the panel. Pull the front jacket up and  out. 

Do not discard these screws as they will be reused. 

3.  Remove the screw holding the metal shipping 

bracket in place as shown in Fig. 8 

Shipping 

Bracket

Screw

Shipping 

Bracket

Control 

Module 

Cover

Control 

Module 

Retaining Tab

Fig. 8:  Control Module

4.  The shipping bracket and screw can be discarded. 

5.  Pull the retaining tab on top of the control module 

case to remove the cover. 

6.  Record the current location of all plugs. 

7.  Remove all Molex wiring connectors from the 

Control Module. Some plugs are equipped with a 

locking clip. Squeeze the clip to unlock the plug. 

Support Control Module with one hand while re-

moving individual Molex connectors. Press tabs on 

Molex plugs for quick release. 

8.  Unclip the 1 clip on the side of the control module 

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