TRI tool 02-2438 Скачать руководство пользователя | Manualshive

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9

92-1176 : Orig. 041012

576AC SEVERMASTER

TM

with Air Motor

Setscrews

Feed Rate Lock Screw

Feed Rate Adjustment Screw

Feed Arm

Cam Feed Knob

Tripper Shaft

Indicator Mark

Feed Limit Adjust Screw

(Hidden)

Screw in the feed limit adjustment screw until the end of the cutting edge
of the tool bit just clears the OD of the tube.

Rotate the cam feed knob counter-clockwise to pick up the feed slack.

Loosen the collet and re-position the tube to sever.

To adjust the feed rate, loosen feed lock screw, rotate the feed adjustment
screw and read the feed rate graduations to find the desired feed rate.

Some experimentation should be made to maximize the efficiency and tool
bit life.

A feed rate of .002” to .003” (.05 mm to .08 mm) will accommodate most
tube materials.

When the desired feed rate is set, tighten the feed lock screw.

(DO NOT over tighten.)

NOTE

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Содержание 02-2438

Страница 1: ...CIFICATIONS 5 COLLETS 7 TOOL BITS 8 OPERATION 10 CUTTING SPEEDS AND FEEDS 12 MAINTENANCE 13 TROUBLESHOOTING 15 PARTS LIST 17 ACCESSORIES 24 TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover 92 1176 Orig 041012 Model 576AC SEVERMASTER TM with Air Motor ...

Страница 2: ...Copyright 1996 proprietary property of TRI TOOL Inc No reproduction use or duplication of the infor mation shown hereon is permitted without the express written consent of TRI TOOL Inc ...

Страница 3: ...u have long hair wear protective hair covering to contain it WORK AREA Keep the work area clean Cluttered work areas and benches invite inju ries Consider the work area environment Keep the area well lit Keep electri cal cords cables rags rigging straps etc clear of rotating equipment Do not use power cutting tools in the presence of flammable liquids and gasses Keep visitors away Do not let visit...

Страница 4: ...the tool bits fully engaged in the tool bit holders Loose bits are a safety hazard Disconnect power supply during setup and maintenance Use all stop or shut off features available when changing or adjusting tool bits maintaining the tool or when the tool is not in use Remove adjusting keys and wrenches before applying power to the equip ment Develop a habit of checking the tool before turning it o...

Страница 5: ...e and in different edge widths to match the tube wall thicknesses The Model 576AC also incorporates mount ing features to allow use of an SQM 2AC Tube Squaring Module for opti mum burr free ends The Model 576AC SEVERMASTER System consists of the mainframe with the Quick Lock Collet Closure Auto Cycle Tool Module with adjust able depth of feed from 001 to 005 02mm to 13mm per revolution drive motor...

Страница 6: ...ES Pneumatic drive system 55 cfm at 90 psi 26 it sec at 6 3 Kg cm2 Max cutting head speed 40 rpm Mounting Manually actuated collet clamping system Feed Autofeed system adjust able from 001 to 005 02 mm to 13 mm Weight 93 lbs 42 2 kg Envelope Model 576AC SEVERMASTER 12 00 304 8 mm 17 31 439 7 mm 17 46 443 6 mm 8 75 222 3 mm Tripper Pin Air Motor 15 70 398 8 mm Rotating DIA Feed Arm Collet Latch Han...

Страница 7: ... 2 688 68 3 30 2576 2 750 69 9 30 2577 2 795 71 0 30 2578 2 813 71 5 30 2579 2 875 73 0 30 2580 2 938 74 6 30 2581 2 992 76 0 30 2582 2 996 76 1 30 2583 3 000 76 2 30 2584 3 004 76 3 30 2585 3 125 79 4 30 2586 3 250 82 6 30 2587 3 375 85 7 30 2588 3 500 88 9 30 2589 3 508 89 1 30 2590 3 625 92 1 30 2591 The size of the collet is determined by the outside diameter of the tube or pipe to be severed ...

Страница 8: ...be by approximately 020 DO NOT install the tool bit backwards it will not cut and may destroy the tool bit Secure the tool bit in place by tightening the 6 six set screws in the tool holder Rotate the cam feed knob until the tool holder returns to top of its travel Pipe Max or Wall Tube Range Thk Mat l Notes The following tool bits leave the burr on the piece on which the machine is mounted on 016...

Страница 9: ...be Rotate the cam feed knob counter clockwise to pick up the feed slack Loosen the collet and re position the tube to sever To adjust the feed rate loosen feed lock screw rotate the feed adjustment screw and read the feed rate graduations to find the desired feed rate Some experimentation should be made to maximize the efficiency and tool bit life A feed rate of 002 to 003 05 mm to 08 mm will acco...

Страница 10: ...in housing Remove the collet if there is one from the inside of the main housing Insert the correct collet into the main housing and then slide the pusher sleeve back into the main housing and into contact with the collet Rotate the hinge bracket back up and let the eyebolt drop back into the slot Rotate the adjust nut on the eyebolt to secure in the slot Mounting the tool holder Select the tool h...

Страница 11: ...ry The machine operation is finished when the tool holder returns home release the lever in order to turn off the motor Loosen the collet by rotating the handle up Remove the pipe or tubing from the Model 576AC The tool holder will retract automatically in 5 to 10 revolutions There is an audible snap when the tool holder returns to the home position Observe the relationship between the pipe or tub...

Страница 12: ...itial severing or until a continuous cut is estab lished Use a feed rate 002 to 003 05mm to 08mm per revolution once a continuous cut is established If the feed is too light only light stringer chips will be removed If the feed is too heavy the drive will start to overload and the chip will take on a rough or torn appearance Stainless steel which work hardens must be worked with a heavy enough fee...

Страница 13: ...After every 20 hours of actual operation lubricate the male and female tool holder slides After every 40 hours of actual operation thoroughly clean and lubricate main gear drive gear male and female tool slides and tripper bracket assembly If the Model 576AC is to be stored or if it will remain out of service for a significant period of time 30 days or more it should be thoroughly cleaned lubricat...

Страница 14: ...embly and is preventing it from rotating LUBRICANT RECOMMENDATIONS The drive gears require a heavy duty grease such as Chevron Ultra Duty Grease EP NLGI2 The slide rails and tool holder require a light oil such as SAE 10 light machine oil The tripper bracket assembly also require a SAE 10 light machine oil for normal conditions and under dusty conditions a silicone graphite or molybdenum disulfide...

Страница 15: ...or the material being cut PROBLEM The tool bit is diving and the SEVERMASTERTM is stalling The tool bit is dull chipped etc The tool holder adjustment slide is too loose The tool bit is over extended PROBLEM The surface finish is rough The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required The cutting speed is ...

Страница 16: ...rection PROBLEM The tool bit will not reach the work An incorrect tool bit is installed PROBLEM The air motor will not start The air supply is shut off The air motor will not run free The air motor may need lubrication Add lubrication to the air motor and wait a few minutes before attempting to run it again Try running the motor again If it still will not run the vanes may be sticking tap on the a...

Страница 17: ...17 92 1176 Orig 041012 576AC SEVERMASTERTM with Air Motor PARTS LIST Model 576AC Sub assembly Group B P N 02 2438 1 2 3 4 8 9 10 5 6 11 12 13 14 15 16 17 18 19 20 21 22 5 8 7 23 ...

Страница 18: ...096 Bearing Ball 1 10 30 2612 Ball Bearing Steel 3 8 dia 72 11 31 0142 Key 1 12 33 0030 Screw Cap 10 24 x 75 8 13 33 0041 Screw Cap 1 4 20 x 88 8 14 54 0398 Plug Pressure 4 15 33 2033 Screw Cap 1 4 20 x 75 Zinc Plt 4 16 35 0534 Nut Adjustment Bearing Race 1 17 39 0815 Gear Main Worm 1 18 39 0819 Gear Worm 1 19 44 0473 Spacer 1 20 44 0474 Spacer Collet 1 21 46 0446 Sleeve End 1 22 46 0448 Sleeve Ma...

Страница 19: ...19 92 1176 Orig 041012 576AC SEVERMASTERTM with Air Motor Model 576AC Sub assembly Group C P N 02 2438 1 2 3 4 7 8 9 10 5 6 11 12 13 14 15 16 17 18 19 20 23 21 22 ...

Страница 20: ...33 0032 Screw Cap 10 24 x 1 00 2 12 33 0300 Screw Button Head 3 8 16 x 1 00 2 13 33 1950 Screw Shoulder 50 dia x 2 50 1 14 33 2001 Screw Cap SS 10 24 x 75 1 15 33 2005 Screw Flat Head 5 16 18 x 75 SS 4 16 33 2006 Screw Button Head 3 8 16 x 1 00 SS 1 17 33 2030 Eyebolt 1 18 34 0134 Washer Set Self Align 3 8 1 19 35 0139 Nut Check 3 8 16 1 20 41 0125 Handle 1 21 42 0023 Knob 1 22 47 1163 Bracket Hin...

Страница 21: ...umatic P N 57 0254 Item Part No No Description Qty 1 27 0576 ADAPTER DRIVE 1 2 33 1295 SCREW CAP 1 4 20 X 88 6 3 54 0128 COUPLING QD 1 4 57 0255 MOTOR AIR 1 5 53 0046 FLOW CONTROLVALVE 1 6 54 0705 ADAPTER 3 8 NPT X 1 4 NPT 1 PNEUMATIC MOTOR ASSEMBLY P N 57 0254 1 2 3 4 5 6 ...

Страница 22: ...92 1176 Orig 041012 TRI TOOL INC 22 ACCESSORIES 57 0100 Portable Air Filter Caddy A FRL is required to protect the warranty on all TRI TOOL INC air driven tools 05 0320 SQM 2AC Squaring Module ...

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