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VJS/TG/JIG

-6-

ASSEMBLY & ADJUSTMENT

Corner Brackets

The T-nuts on the corner brackets are held by
silver screws, these will need to be removed and
the T-nut slid into the slot in the short extrusion
to assemble. The short T-nut must be positioned
nearest the end of extrusion.

n

Lay all parts onto a workbench with the scale
side of the extrusions towards the centre.

n

Slide the corner bracket assembly into the
open end of the long extrusion with scale
fitted, ensuring the T-nuts align with the slots
in the extrusion.

n

Slide T-nut down until corner
bracket/squaring plate assembly stops, then
tighten the black screws with a No. 2 Phillips
screwdriver. 

Do not remove the T-nuts held by the

black screws onto the brackets.

T-nut

Short
Extrusion

Long
Extrusion

Short
T-nut

Black
screw

Silver
screw

Using the drawing on page 5 as a guide.

Sliding Stops

n

Slide the right hand and left hand sliding stop
assembly into the bottom slot of the long
extrusion that does not have a scale.

n

Slide sliding stop assemblies along the
extrusion by about 100mm and then lock into
position by tightening screws with a No. 2
Phillips screwdriver.

Squaring Plate

n

Slide the squaring plate assembly into the
bottom slot of the short extrusion. Repeat for
other short extrusion. The end cap will need
to be removed.

Clamping Plate

The clamping plate is secured to the squaring
plate by two screws. Ensure the ends of the
small extrusions are sub-flush with the right hand
long extrusion.

n

Place the ends of the long extrusion with the
corner bracket fitted onto the bottom slot (slot
towards centre of jig) of each short extrusion,
line up the T-nut and using the silver screw
join the corner bracket to the T-slot in the
extrusion.

The scale is self adhesive backed.

Only remove a 20mm section of the

self adhesive backing to ease

positioning of the scale.

MANU-VJS-TG v2_MANU-VJS v1.0  15/06/2012  09:40  Page 6

Содержание VJS/TG/JIG

Страница 1: ...VJS TG JIG Please read these instructions before use MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 15 ...

Страница 2: ... MAINTENANCE ______________________11 ENVIRONMENTAL PROTECTION________11 GUARANTEE ________________________11 SPARE PARTS Spare Parts List _____________________12 Spare Parts Diagram _________________IB TECHNICAL DATA Extrusion thickness 15 8mm Extrusion width 54 0mm Working groove length 400mm Maximum width adjustment 70mm Weight 1 9kg The following symbols are used throughout this manual Denotes...

Страница 3: ...and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other metal parts from the workpiece 12 Maintain tools and cutters with care Keep cutters sharp and clean for better and safer performance Do not use damaged cutters Follo...

Страница 4: ...tall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer 16 Extension of the spanner or tightening using hammer blows...

Страница 5: ...edge n Suitable router cutter n No 2 Phillips screwdriver n Square and long rule tape measure n Clamp x 2 n Hand tools n User made MDF spelch block x1 x1 x1 x1 x1 x2 x6 x8 x8 x2 Silver Pre assembled Black x1 x1 x2 x2 x6 x4 x2 x2 x2 x2 Black x 10mm x2 x1 x1 Black Silver x4 x4 Silver Pre assembled Pre assembled End Cap x1 MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 4 ...

Страница 6: ...usion long 430mm no scale M Corner bracket VJS TG JIG M R T U L G H I I I P O E F D F F N N O F F B A K V J Q S C F N Machine screw M4 x 6mm black fixed O Machine screw M4 x 6mm silver adjustable P Machine screw M4 x 10mm black fixed for clamping plate Q Machine screw UNC 5 16 x 5 8 for squaring butt to connector plate R Machine screw M5 x 20mm for spelch block fixing S Set screw for connecting bl...

Страница 7: ... Stops n Slide the right hand and left hand sliding stop assembly into the bottom slot of the long extrusion that does not have a scale n Slide sliding stop assemblies along the extrusion by about 100mm and then lock into position by tightening screws with a No 2 Phillips screwdriver Squaring Plate n Slide the squaring plate assembly into the bottom slot of the short extrusion Repeat for other sho...

Страница 8: ... thick MDF suggested 18mm thick the length should be about 350mm and 30mm high Drill and countersink two holes at 200mm centres to accept M5 screws The holes should be 7mm down from one edge so that it will fit under the extrusion The countersink diameter should be 12 7mm Screw spelch block to bottom squaring butt using screws supplied and Phillips No 2 screwdriver Plan view of assembled jig Make ...

Страница 9: ...ding the Router Saw The jig can be used either with a router or for sawing using a jigsaw or circular saw n Router to groove boards with a router fitted with a guide bush with a minimum 8mm projection The guide bush follows the inside of the extrusion Adjustable stops can be set to limit the length of the groove The flat side of the router base can also be used against the edge of the right hand e...

Страница 10: ...ance Component Jig Component Spelch block Bottom squaring block Side view of jig Grooving with the router The trench groove length can be limited by using the sliding stops To set the length stops n Loosen both silver screws with a No 2 Phillips screwdriver and slide the stops along the extrusion to the required length The offset between the guide bush and cutter will need to be catered for in the...

Страница 11: ... hand extrusion to offset line n Clamp jig using two or three clamps n Set cutter depth n Plug in router plunge down and rout across board in a series of passes until final depth of cut is reached n Release plunge n Switch off router and remove n Remove clamps and jig from workpiece Component Router up against edge of jig Crosscutting with the router X Offset distance required from edge of jig to ...

Страница 12: ...signed to operate over a long period of time with minimum of maintenance Continual satisfactory operation depends upon proper tool care and regular cleaning Cleaning n Keep the grooves on the extrusion clear of sawdust n Regularly clean the jig with a soft cloth Lubrication n Your jig requires no additional lubrication Storage n This jig should be safely stored on wall hooks after use ENVIRONMENTA...

Страница 13: ...7A 7B 2 Varijig Alloy Extrusion 430mm WP VJS 07B 8 2 Varijig Corner Frame WP VJS 08 9 10 2 Varijig Connector Block WP VJS 10 11 1 Varijig Right Hand Stop WP VJS 11 12 1 Varijig Left Hand Stop WP VJS 12 13 2 Varijig Squaring Plate WP VJS 13 14 1 Varijig Bottom Squaring Butt WP VJS 14 15 1 Varijig Clamping Plate WP VJS 15 16 2 Varijig Machine Screw M4 x 10mm Csk Black WP VJS 16 17 4 Varijig Machine ...

Страница 14: ...VJS TG JIG IB VJS TG JIG SPARE PARTS DIAGRAM v1 0 08 2007 21 VARIJIG TENON GROOVING JIG 2 8 7A 7B 5 19 20 10 17 18 14 4B 11 12 1A 16 13 1 15 6 MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 13 ...

Страница 15: ...eans that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unuseable or any form of consequential loss E OE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel 0044 0 1923 249911 technical trendm co uk www trend uk com MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 14 ...

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