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VJS/TG/JIG

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SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used.  Please read the following
instructions carefully.  Failure to do so
could lead to serious injury.  When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury.  Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE

INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent with
woodworking equipment before using our
products.

IMPORTANT NOTE:

Residual Risk.  Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position.  Always
ensure cutter has stopped rotating.

2.

Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.

3.

Keep children and visitors away.  Do
not let children or visitors touch the
tool, accessory or attachment.  Keep
children and visitors away from work
area.  Make the workshop child proof
with padlock and master switch.

4.

Dress properly.  Do not wear loose
clothing or jewellry, they can be
caught in moving parts.  Rubber
gloves and non-skid footwear is

recommended when working
outdoors.  Wear protective hair
covering to contain long hair.

5.

Consider working environment.  Do
not use the product in the rain or in a
damp environment.  Keep work area
well lit.  Do not use power tools near
gasoline or flammable liquids.  Keep
workshop at a comfortable
temperature so your hands are not
cold.  Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum.  Use only
extension cables that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean.  Cluttered
workshops and benches can cause
injuries.  Ensure there is sufficient
room to work safely.

8.

Secure idle tools.  When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

9.

For best control and safety use both
hands on the power tool and
attachment.  Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.

10.

Always keep guards in place and in
good working order.

11.

Remove any nails, staples and other
metal parts from the workpiece.

12.

Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance.  Do not
use damaged cutters.  Follow
instructions for lubricating and
changing accessories.  Keep handles
dry, clean and free from oil and
grease.

13.

Maintain accessories.  Do not use
damaged accessories.  Only use
accessories recommended by the
manufacturer.

14.

Check damaged parts.  Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage.  Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory.  Protect tools from impact
and shock.

15.

Do not use tool if switch does not turn
it on or off.  Have defective switches
replaced by an Authorised Service
Agent

16.

Don't over reach.  Keep proper footing

and balance at all times.  Do not use
awkward or uncomfortable hand
positions.

17.

Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges.  Always trail the power cord
away from the work area.

18.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

19.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure.  Periodically check when
machining over long periods.

20.

Stay alert. Watch what you are doing.
Use common sense.  Do not operate
tools when you are tired, under the
influence of drugs or alcohol.

21.

Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn.  All PPE must meet
current UK and EU legislation.

22.

Do not leave tools running
unattended.  Do not leave tool until it
comes to a complete stop.

23.

Always clamp workpiece being
machined securely.

24.

Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.

25.

Vibration levels.  Hand held power
tools produce different vibration
levels.  You should always refer to the
specifications and relevant Health &
Safety Guide.

Routing Safety

1.

Read and understand instructions
supplied with power tool, attachment
and cutter.

2.

Keep hands, hair and clothing clear of
the cutter.  

3.

Remove adjusting keys and
spanners.  Check to see that keys
and adjusting spanners are removed
from the router tool, cutter and
attachment before turning router on.
Make sure cutter can rotate freely.

4.

Noise.  Take appropriate measures
for the protection of hearing if the
sound pressure of 85dB(A) is
exceeded. Routing sound pressure
may exceed 85dB(A), so ear
protection must be worn. 

5.

Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.

MANU-VJS-TG v2_MANU-VJS v1.0  15/06/2012  09:40  Page 2

Содержание VJS/TG/JIG

Страница 1: ...VJS TG JIG Please read these instructions before use MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 15 ...

Страница 2: ... MAINTENANCE ______________________11 ENVIRONMENTAL PROTECTION________11 GUARANTEE ________________________11 SPARE PARTS Spare Parts List _____________________12 Spare Parts Diagram _________________IB TECHNICAL DATA Extrusion thickness 15 8mm Extrusion width 54 0mm Working groove length 400mm Maximum width adjustment 70mm Weight 1 9kg The following symbols are used throughout this manual Denotes...

Страница 3: ...and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other metal parts from the workpiece 12 Maintain tools and cutters with care Keep cutters sharp and clean for better and safer performance Do not use damaged cutters Follo...

Страница 4: ...tall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer 16 Extension of the spanner or tightening using hammer blows...

Страница 5: ...edge n Suitable router cutter n No 2 Phillips screwdriver n Square and long rule tape measure n Clamp x 2 n Hand tools n User made MDF spelch block x1 x1 x1 x1 x1 x2 x6 x8 x8 x2 Silver Pre assembled Black x1 x1 x2 x2 x6 x4 x2 x2 x2 x2 Black x 10mm x2 x1 x1 Black Silver x4 x4 Silver Pre assembled Pre assembled End Cap x1 MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 4 ...

Страница 6: ...usion long 430mm no scale M Corner bracket VJS TG JIG M R T U L G H I I I P O E F D F F N N O F F B A K V J Q S C F N Machine screw M4 x 6mm black fixed O Machine screw M4 x 6mm silver adjustable P Machine screw M4 x 10mm black fixed for clamping plate Q Machine screw UNC 5 16 x 5 8 for squaring butt to connector plate R Machine screw M5 x 20mm for spelch block fixing S Set screw for connecting bl...

Страница 7: ... Stops n Slide the right hand and left hand sliding stop assembly into the bottom slot of the long extrusion that does not have a scale n Slide sliding stop assemblies along the extrusion by about 100mm and then lock into position by tightening screws with a No 2 Phillips screwdriver Squaring Plate n Slide the squaring plate assembly into the bottom slot of the short extrusion Repeat for other sho...

Страница 8: ... thick MDF suggested 18mm thick the length should be about 350mm and 30mm high Drill and countersink two holes at 200mm centres to accept M5 screws The holes should be 7mm down from one edge so that it will fit under the extrusion The countersink diameter should be 12 7mm Screw spelch block to bottom squaring butt using screws supplied and Phillips No 2 screwdriver Plan view of assembled jig Make ...

Страница 9: ...ding the Router Saw The jig can be used either with a router or for sawing using a jigsaw or circular saw n Router to groove boards with a router fitted with a guide bush with a minimum 8mm projection The guide bush follows the inside of the extrusion Adjustable stops can be set to limit the length of the groove The flat side of the router base can also be used against the edge of the right hand e...

Страница 10: ...ance Component Jig Component Spelch block Bottom squaring block Side view of jig Grooving with the router The trench groove length can be limited by using the sliding stops To set the length stops n Loosen both silver screws with a No 2 Phillips screwdriver and slide the stops along the extrusion to the required length The offset between the guide bush and cutter will need to be catered for in the...

Страница 11: ... hand extrusion to offset line n Clamp jig using two or three clamps n Set cutter depth n Plug in router plunge down and rout across board in a series of passes until final depth of cut is reached n Release plunge n Switch off router and remove n Remove clamps and jig from workpiece Component Router up against edge of jig Crosscutting with the router X Offset distance required from edge of jig to ...

Страница 12: ...signed to operate over a long period of time with minimum of maintenance Continual satisfactory operation depends upon proper tool care and regular cleaning Cleaning n Keep the grooves on the extrusion clear of sawdust n Regularly clean the jig with a soft cloth Lubrication n Your jig requires no additional lubrication Storage n This jig should be safely stored on wall hooks after use ENVIRONMENTA...

Страница 13: ...7A 7B 2 Varijig Alloy Extrusion 430mm WP VJS 07B 8 2 Varijig Corner Frame WP VJS 08 9 10 2 Varijig Connector Block WP VJS 10 11 1 Varijig Right Hand Stop WP VJS 11 12 1 Varijig Left Hand Stop WP VJS 12 13 2 Varijig Squaring Plate WP VJS 13 14 1 Varijig Bottom Squaring Butt WP VJS 14 15 1 Varijig Clamping Plate WP VJS 15 16 2 Varijig Machine Screw M4 x 10mm Csk Black WP VJS 16 17 4 Varijig Machine ...

Страница 14: ...VJS TG JIG IB VJS TG JIG SPARE PARTS DIAGRAM v1 0 08 2007 21 VARIJIG TENON GROOVING JIG 2 8 7A 7B 5 19 20 10 17 18 14 4B 11 12 1A 16 13 1 15 6 MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 13 ...

Страница 15: ...eans that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unuseable or any form of consequential loss E OE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel 0044 0 1923 249911 technical trendm co uk www trend uk com MANU VJS TG v2_MANU VJS v1 0 15 06 2012 09 40 Page 14 ...

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