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PTB/KWJ900

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DESCRIPTION OF PARTS

12

7

6

15

7

6

7

6

11

8

10

8

4

11

2

11

14

15

4

13

15

14

14

12

4

1

5

9

3

5

Jig body

Label

Postform joint slot

Female joint bush location hole

Male joint bush location hole

Bolt recess bush location hole

Connecting bolt recess slot

Alloy location bush

Location hole code

Radius corner slot

Radius corner bush location hole

22.5° Mitre (Hob) joint bush location hole

Curved peninsular slot

Curved peninsular bush location hole

45° Angle end cut bush location hole

1

2

3

4

5

6

7

8

9

10

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MANU/PTB/900 v1.1 23/11/10 09:27 Page 5

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Содержание PTB/KWJ900

Страница 1: ...PTB KWJ900 MANU PTB 900 v1 1 23 11 10 09 27 Page 19 ...

Страница 2: ...of purchase CONTENTS TECHNICAL DATA _____________________1 SAFETY____________________________2 3 ITEMS ENCLOSED __________________4 DESCRIPTION OF PARTS_______________5 ACCESSORIES Recommended Cutters ________________6 Sub base Set ________________________6 30mm Guide Bush ____________________6 Panel Butt Connectors Bolts ____________7 Biscuit Jointer for the Router ____________7 Flat Biscuit Dowe...

Страница 3: ... tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other metal parts from the workpiece 12 Maintain tools and cutters with care Keep cutters sharp and clean for better and safer performance Do not use damaged cutters...

Страница 4: ...s can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer 16 Extension of the spanner or tightening using hamme...

Страница 5: ...PTB KWJ900 4 ITEMS ENCLOSED x1 x1 x1 x3 650 600 500 400 616 700 900 R R R P F F A A A P P H F M M H B B B MANU PTB 900 v1 1 23 11 10 09 27 Page 4 ...

Страница 6: ...nt bush location hole Bolt recess bush location hole Connecting bolt recess slot Alloy location bush Location hole code Radius corner slot Radius corner bush location hole 22 5 Mitre Hob joint bush location hole Curved peninsular slot Curved peninsular bush location hole 45 Angle end cut bush location hole 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MANU PTB 900 v1 1 23 11 10 09 27 Page 5 ...

Страница 7: ... spindle when fitted with the relevant collet ACCESSORIES Fits following Router Models Atlas Copco OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Casals FT2000VCE DeWalt DW625EK 629 Draper R1900V Elu MOF 31 77 98 131 177 E Felisatti TP246 E R346EC Festo OF2000E Freud FT2000E Hitachi MI12V M12SA TR12 Makita 3612BR 3612 C Metabo OF1612 OFE1812 Performance Pro CLM1250R 11 2003 CLM2050R Ryobi RE600N R600N R...

Страница 8: ...lity by biscuit jointing the edges The biscuit jointing set for the router together with the No 20 biscuits will ensure worktops do not sag or warp in time Whenever fast action clamps are used ensure they do not foul the router path and that they are securely tightened Clamp Ref FC 200 Two heavy duty quick action or gripper clamps with throats of at least 100mm 4 are required to secure the jig to ...

Страница 9: ... of the bush into the hole by lightly pushing and turning at the same time If the bushes are tight use a lubricant on the O ring Ensure bushes are fully home before use When using jig ensure location bushes do not foul workbench In order to prevent breakout of the laminate rotation of the cutter and feed direction must always be into the postform edge of the worktop Margin Distance Allow 8 5mm whe...

Страница 10: ... the template onto the worktop to be cut ensuring the location bushes are touching the worktop Now cramp securely in position using two quick action clamps with minimum of 100mm throat ensuring they will not foul the router path I Set cutter depth I Plunge router and cut joint in a series of passes feeding left to right When cutting a joint hold the router guide bush hard against the template and ...

Страница 11: ...across the width of the worktop and clamp securely to worktop I Set cutter depth Plunge router and cut the male joint before finally cutting the work top to length A series of passes should be made feeding from left to right Routing the male part of the Joint Quick action clamp here Direction of router travel Location bushes in male hole Out of square Joints max 3 It may not be possible to positio...

Страница 12: ...olt recess position can be gauged approximately 150mm from the edge of the postform edge or where access is possible with kitchen units Mark with pencil both positions on the underside of the worktop Insert the location bushes into the bolt recess holes B as shown I The template may need to be inverted when cutting some bolt recesses I Securely clamp jig to worktop I The bolt recesses should be ap...

Страница 13: ... used and three or four cuts are taken Cut with laminate down Cut with laminate up Routing the Radius Corner Quick action clamp here Postform edge Location bushes in radius holes Direction of router travel Sealing the Joint The cut edges of the joint should be coated with a water resistant adhesive or sealant before assembly to prevent moisture seeping into the core of the worktops which would swe...

Страница 14: ...er of joint Curved Peninsular Insert the three location bushes in peninsular holes P as show Locate the template on the worktop as illustrated ensuring that location bushes are touching the worktop edge Clamp into position with quick action clamps When cutting the curved peninsular hold the router guide bush against the edge of the template Cut from left to right It is recommended that depth stops...

Страница 15: ...ken Cut from left to right Label must be facing down Routing the 45 Angle End Cut Quick action clamp here Postform edge Location bushes in angle holes Direction of router travel Cut with laminate down Cut with laminate up Postform edge Postform edge Postform edge Postform edge Peninsular Peninsular End Cuts In order to prevent break out of the laminate rotation of the cutter and feed direction of ...

Страница 16: ...brication Your jig requires no additional lubrication ENVIRONMENTAL PROTECTION Recycle raw materials instead of disposing as waste Packaging should be sorted for environmental friendly recycling The product and its accessories at the end of their life should be sorted for environmental friendly recycling GUARANTEE The jig carries a manufacturers guarantee in accordance with the conditions on the e...

Страница 17: ...900 PTB KWJ900 2 3 Alloy Bush 20mm dia BUSH 600 3 0 Combi Jig O Ring Set for Bushes pack of 5 CJ ORS 4 1 Manual MANU PTB 900 PTB KWJ900 SPARE PARTS DIAGRAM 1 2 3 4 650 600 500 400 616 700 900 R R R P F F A A A P P H F M M H B B B v1 0 02 2010 MANU PTB 900 v1 1 23 11 10 09 27 Page 16 ...

Страница 18: ...oard have torn slightly that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips I Chipped laminate Can be caused by a blunt cutter Always use sharp cutters and or removing too much material when cutting through the at one pass or exiting out of laminate cut 3 4mm of material postform edge Maintain correct feed direction to ensur...

Страница 19: ...ons may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE MANU PTB 900 v1 1 Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel 0044 0 1923 249911 technical trendm co uk www trend uk com MANU PTB 900 v1 1 23 11 10 09 27 Page 18 ...

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