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IQ23x Series Controllers Installation Instructions TG200539 Issue 2 , 23-Feb-2012

IQ23x

Installation Instructions

Connect auxiliary Supply

if used - see step 6 above

see page 4 step 8

2 wide extension cable

provided in

KIT/IQ23x/UPGRADE

0 24

11 ReplaCIng an IQ111+ WITH an IQ231

(continued)

Set network Baud Rate to previous

as noted in step 9 above - see section

‘Installation - Configuring’, step 5

Set network address to previous

as noted in step 9 above - see section

‘Installation - Configuring’, step 6

Remove Cover

see section ‘Installation - Configuring’, step 7

link Input Channels

as noted in step 9 above - see section

‘Installation - Configuring’, step 8

Fit link Headers

as noted in step 9 above - see section

‘Installation - Configuring’, step 9

Replace Cover, Switch on,

Check Controller, Check network

see section ‘Installation - Configuring’, steps 10

to 13

Download Strategy File

previously saved in step 2 above

WupDn Manual TE200162

PowerTool Manual TE200163

19K2

ADDRESS

BAUD

9 ‘D type’

Female

Cable/EJ101442

RJ11

IQ231

WupDn or

PowerTool

IQ231

X.IQF

set time, date, day of week

Make IQ2xx Changes

either upload to SET and make changes,

or change in configuration mode - see section ‘Installation - Configuring’, step 14

loop Reschedule Time

: Multiply by 5 and re-enter

Sensor Scaling Mode 1

: If sensor outputs a voltage signal, and scaling mode 0, linear is being used, multipy T and B by 2

and re-enter.

Sensor Scaling Mode 2

: If scaling mode 2 (linearise thermistor volts) is used, change it to sensor scaling mode 3 (linearise

volts).

Shared labels

Set up digital input labels. (Copy from sensor channel of same number if appropriate).

Internal Sensors

If an internal sensor is used in internal digital mode, bit 506,1 should be set to one

Test Inputs, Test outputs, Backup

see section ‘Installation - Configuring’, steps 15,

16 & 17

Connect external Display panel

if noted in step 7 above - see section 4

‘Connecting a Remote 2-Line Display’

Содержание IQ23 Series

Страница 1: ... 1 2 Storing 1 3 Installation 1 3 1 Installation Mounting 1 3 2 Installation Configuring 5 4 Connecting a Remote 2 Line Display 9 5 Connecting to PC via Supervisor Port 9 6 Connecting to NDP via Supervisor Port 10 7 Mounting in an Enclosure ENCLs 10 8 Replacing the Battery 11 9 Zero Address Baud Rate Switch Reset 13 10 Replacing an IQ111 with an IQ231 14 11 Replacing an IQ111 with an IQ231 19 12 R...

Страница 2: ...9182 1000 m 1000 m 700 m 2 Belden 9207 1000 m 1000 m 500 m 2 Trend TP 1 1 22 HF 500 Belden 8761 1000 m 700 m 350 m 2 Trend TP 2 2 22 HF 500 Belden 8723 1000 m 500 m 250 m 4 Terminal size 0 5 to 2 5 mm2 RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD M3 earth stud 12 mm The 230V supply must include a dedicated 5A fuse complying with BS1632 and a suitably rated switch in close proximi...

Страница 3: ...D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD earth flange Digital input loop powered Thermistor input Voltage input Current input loop powered Universal Inputs IN1 to IN20 Digital input external powered Current input external powered earth flange earth flange earth flange earth flange earth flange earth flange if LKE 15V fitted if LKE 5V earth flange earth flange if LKE 10mA fitted earth fl...

Страница 4: ... B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD Additional Relay Modules earth flange IQ23x Relay Module SRMV x 1 2SRM x 2 3RM x 3 6RM x 6 2RM x 2 nRM R L H L HCM TRM Analogue Voltage Outputs B1 to B12 earth flange 8 Connect Auxiliary Supply 24 V RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD Imax 500 mA e g 500 mA 0 V 24 V AUX Terminal size 0 5 to 2 5 mm2 9 Close Panel WARNING The w...

Страница 5: ...6 19K2 ADDRESS BAUD WARNING The connecting leads may be connected to supplies Isolate before touching WARNING Opening the panel may expose dangerous voltages RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD Baud Rate B B B B B 19k2 baud 9k6 baud 1k2 baud 4k8 baud A A A A IQ23x RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD Address A address e g Address 2 16 18 SET NOT...

Страница 6: ...ions should be taken throughout this operation to prevent damage to the units Thermistor Digital loop powered Voltage Current loop powered Digital externally powered Current externally powered 9 Fit Link Headers if used a Identify set of pins b Remove links c Select Link Header LKE 5V 5 V supply LKE 15V 15 V supply LKE 10mA 10 mA supply IQ23x Data Sheet TA200538 d Push on Link Header link header i...

Страница 7: ...5 screws RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD Check supply IQ Faulty b fail red a power green RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD b TX a RX c OK IQ Faulty Check network cabling for short circuits with a multimeter NOT Megger Check baud rate Power up other nodes until faulty node is found OK Correct fault Network Address Invalid 0 2 3 or 119 OK O...

Страница 8: ...y date RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD 9 Way D type Female Cable EJ101442 IQ23x RX TX OK 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD A D DP C B T X a b c d Switch off Switch on yellow e g VB d c a b Switch off Switch on yellow 17 Backup SET Manual TE200147 PowerTool Manual TE200163 OR RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD 9 Way D type Female C...

Страница 9: ...Installation Instructions TG103128 2 Switch Off 3 Connect Display FPK or HDP DP Connector 4 Switch On Display Panel Manual 90 1505 angle adjust screw 5 Connecting to PC via Supervisor Port 1 Connect RS232 RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD 9 F D Cable EJ101442 RJ11 IQ23x 2 Configure Address sUpervisor port addr 1 4 to 9 11 to 119 SET or PowerTool IQ Configuration Manual...

Страница 10: ...figure Address See section Connecting to PC via Supervisor Port steps 1 2 above 3 Test 2 Connect NDP to Controller 6 Connecting to NDP via Supervisor Port sUpervisor port addr 1 4 to 9 11 to 119 sUpervisor port addr 0 Configuration Mode addRess Module Cable EJ104029 RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD 7 Mounting in an Enclosure ENCLs b a 560 mm 560 mm OR No 12 M6 1 2 8 4...

Страница 11: ... Isolate I O Network O I O I A D DP C B RX TX OK 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD WARNING The connecting leads may be connected to supplies Isolate before touching 4 Open Panel WARNING Opening the panel may expose dangerous voltages 5 Remove Cover remove 5 screws CAUTION This unit contains static sensitive devices Suitable anti static precautions should be taken throughout this operation...

Страница 12: ...ad Strategy 11 Close Panel 12 Reconnect Supply to I O Network 8 Replacing the Battery continued replace 5 screws 10s SET Manual TE200147 PowerTool Manual TE200163 OR RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD 9 D type Female Cable EJ101442 RJ11 IQ23x SET or PowerTool IQ23x X IQ2 Also set time day date SET cannot download over autodial link ...

Страница 13: ...BAUD 19k2 baud 9k6 baud 1k2 baud e g Address 2 16 18 SET NOT SET 4k8 baud 3 Set all Switch Poles to Zero RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD Address 0 Baud 0 NOT SET 4 Switch On 5 Wait for Relays click 6 Reset the Network Baud Rate B B B B RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD Baud Rate B 19k2 baud 9k6 baud 1k2 baud 4k8 baud 7 Reset the Network A...

Страница 14: ...IQ23x UPGRADE Link Headers Are Link headers used If YES identify link headers below LK A Use LKE 5V LKE 5V LK B Use LKE 15V LKE 15V LK C Use LKE 10mA LKE 10mA LK E not supported LK F not required LK 0 Link for externally powered current sensor Ix Internal Node Is an internal node fitted If YES and node is CNC used to connect local supervisor or NDP to network discard board else if YES check below ...

Страница 15: ...Manual 90 1533 Top Menu t Y p e S e n s o r d i f I p D r i v e r F u n c t n l o G i c L o o p s c H e d u l e s e Q n c A n a l o g d i g B i t K n o b s W i t c h T i m e Z o n e O s s U s e r a d d R e s s i n t c o N c a l a r M r e V i e w P l o t c a l E n d a r select addRess module to eXit configuration mode to Quit module Use PowerTool Lan 0 Address 0 Note Local address O I IQ111 WARNING...

Страница 16: ...ounting step 3 14 Connect Power Plug in power lead section 3 1 Installation Mounting step 4 9 Remove Cover 8 Remove all Connections 10 Replacing an IQ111 with an IQ231 continued IQ111 IQ111 Note Baud Rate Settings Is a node fitted new TMN type board or not Check output link settings Note input link settings Check for Link Headers Link Header type LK A B C E F 0 CNC CNC2 PNC PNC2 MNC TMN ANC AND XN...

Страница 17: ...annel see section Installation Mounting step 7 page 4 see page 4 step 8 2 wide extension cable provided in KIT IQ23x UPGRADE 0 24 0 24 0 24 Rewire connector to swop polarity 19 Set Network Baud Rate to previous as noted in step 10 above see section Installation Configuring step 5 20 Set Network Address to previous as noted in step 3 above see section Installation Configuring step 6 21 Remove Cover...

Страница 18: ...Shared Labels Set up digital input labels Copy from sensor channel of same number if appropriate Internal Sensors If an internal sensor is used in internal digital mode bit 506 1 should be set to one 27 Test Inputs Test Outputs Backup see section Installation Configuring steps 15 16 17 28 Connect External Display Panel if noted in step 7 see section 4 Connecting a Remote 2 Line Display 29 Connect ...

Страница 19: ...ay extension cable in KIT IQ23x UPGRADE Link Headers Are link headers used If YES identify link headers below LK 5V Use LKE 5V LKE 5V LK 15V Use LKE 15V LKE 15V LK 10mA Use LKE 10mA LKE 10mA Internal Node Is an internal node fitted If YES and node is CNC used to connect local supervisor or NDP to network discard board else if YES check below Is the node based on the TMN board CNC2 PNC2 INC2 TMN si...

Страница 20: ...nections 5 Open Panel 4 Isolate I O Network 3 Switch Off 11 Replacing an IQ111 with an IQ231 continued WARNING The connecting leads may be connected to supplies Isolate before touching is external 2DP fitted is local supervisor connected is internal 2DP fitted Is auxiliary supply connection used is network connected is external NDP fitted 1 2 3 4 5 6 7 8 9 10 IQ111 ...

Страница 21: ...k2 baud 9k6 baud 1k2 baud e g Address 2 16 18 SET NOT SET 10 If Node Fitted Remove Node Card 11 Remove IQ111 12 Replace with IQ231 Same mounting centres If mounted in small box 380 x 380 x 80 mm using semi circular cutout fixings redrill see section 3 1 Installation Mounting step 3 13 Connect Power Check mains supply can provide 60 VA Plug in power lead section 3 1 Installation Mounting step 4 14 ...

Страница 22: ... previously saved in step 2 above WupDn Manual TE200162 PowerTool Manual TE200163 OR RX TX OK A D DP C B 1 2 8 4 16 32 64 1K2 9K6 19K2 ADDRESS BAUD 9 D type Female Cable EJ101442 RJ11 IQ231 WupDn or PowerTool IQ231 X IQF set time date day of week 25 Make IQ2xx Changes either upload to SET and make changes or change in configuration mode see section Installation Configuring step 14 Loop Reschedule ...

Страница 23: ... 28 Connect Local Supervisor if noted in step 6 above see section 5 Connecting to PC via Supervisor Port 11 Replacing an IQ111 with an IQ231 continued 29 Connect External NDP if noted in step 6 above see section 6 Connecting to NDP via Supervisor Port 30 Connect Internal Node if noted in step 9 above 31 Close Panel ...

Страница 24: ...LKE 15V LKE 15V LK C Use LKE 10mA LKE 10mA LK D Link for thermistor T LK E not supported LK F not required LK 0 Link for externally powered current sensor Ix Internal Node Is an internal node fitted If YES and node is CNC used to connect IQ131 to network discard board else if YES check below Is the node based on the TMN board CNC2 PNC2 INC2 TMN since 1999 Use TMN type board plate TMN type board pl...

Страница 25: ...ections 12 Replacing an IQ131 with an IQ233 continued WupDn Manual TE200162 PowerTool Manual TE200163 OR 9 D type Female Cable 58 0750 25 Way D type Male IQ131 WupDn or PowerTool IQ131 X IQF WARNING The connecting leads may be connected to supplies Isolate before touching is external 2DP fitted is local supervisor connected is internal 2DP fitted Is auxiliary supply connection used is network conn...

Страница 26: ...heck network address on integral CNC NOT SET SET e g Address 2 16 18 1k2 9k6 Node Supervisor BAUD 10 If Node Fitted Remove Node Card 11 Remove IQ131 12 Replace with IQ233 Same mounting centres If mounting bars were not used redrill see section 3 1 Installation Mounting step 3 13 Connect Power Check mains supply can provide 60 VA Plug in power lead section 3 1 Installation Mounting step 4 14 Connec...

Страница 27: ...it Link Headers to channels as noted in step 9 above see section Installation Configuring step 9 23 Replace Cover Switch On Check Controller Check Network see section Installation Configuring steps 10 to 13 25 Make IQ2xx Changes either upload to SET and make changes or change in configuration mode see section Installation Configuring step 14 Loop Reschedule Time Multiply by 5 and re enter Sensor S...

Страница 28: ...5V Use LKE 5V LKE 5V LK 15V Use LKE 15V LKE 15V LK 10mA Use LKE 10mA LKE 10mA Internal Node Is an internal node fitted If YES and node is CNC used to connect local supervisor or NDP to network discard board else if YES check below Is the node based on the TMN board CNC2 PNC2 INC2 TMN since 1999 Use TMN type board plate TMN type board plate in KIT NODE IQ23x Is the node an older board CNC PNC INC b...

Страница 29: ...heck Connections 13 Replacing an IQ131 with an IQ233 continued WARNING The connecting leads may be connected to supplies Isolate before touching is external 2DP fitted is local supervisor connected is internal 2DP fitted Is auxiliary supply connection used is network connected is external NDP fitted 7 Remove all Connections 8 Remove Cover 1 2 3 4 5 6 7 8 9 10 IQ131 ...

Страница 30: ... IQ131 12 Replace with IQ233 Same mounting centres If mounted in small box 380 x 380 x 80 mm using semi circular cutout fixings redrill see section 3 1 Installation Mounting step 3 14 Connect Network if noted in step 6 above Network connections should plug in directly see section 3 1 Installation Mounting step 5 13 Connect Power Check mains supply can provide 60 VA Plug in power lead section 3 1 I...

Страница 31: ...ch On Check Controller Check Network see section Installation Configuring steps 10 to 13 25 Make IQ2xx Changes either upload to SET and make changes or change in configuration mode see section Installation Configuring step 14 Loop Reschedule Time Multiply by 5 and re enter Sensor Scaling Mode 1 If sensor outputs a voltage signal and scaling mode 0 linear is being used multipy T and B by 2 and re e...

Страница 32: ...visor or NDP to communicate over the network this can now be achieved by setting the local supervisor port address in the range 1 4 to 119 excluding address 10 see page 9 Section 6 and the CNC board can be discarded 4 Switch Off 5 Isolate I O 6 Open Panel 7 Remove Cover 14 Installing an auxiliary internal node board from a replaced controller WARNING The connecting leads may be connected to suppli...

Страница 33: ...dress 100 J48 J47 polarized connector CABLE EJ103086 10 Install Support Pillar 11 Select Board Plate If the node board is of TMN type CNC2 PNC2 INC2 TMN then select the TMN type board plate else CNC PNC INC ANC AND ENC XN28 XNC MNC LINC select the pre TMN type board plate 12 Screw on Plate 3 screws provided 13 Place Node on Plate Ensure correct orientation of node board Pre TMN type boards TMN typ...

Страница 34: ...erminal pins or 0V J2 CABLE EJ103087 polarized connector DO NOT SWITCH ON 19 Connect Local Network to Node Board 4 wide Note ANC AND MNC TMN if on internetwork Note INC2 if used as internetwork repeater dumb normal normal address 100 For LINC see step 21 below CNC PNC circa 1988 CNC PNC circa 1997 INC ANC ENC XN28 XNC circa 1988 INC ANC AND ENC XN28 circa 1997 local network J5 local network LAN lo...

Страница 35: ...CABLE EJ103086 CABLE EJ103086 Ensure sockets are connected to correct terminal pins 21 Connect Internetwork and Internetwork Segment A to Node Board For ANC AND XN28 MNC or LINC on internetwork for LINC connection see sub step d below For INC2 if used as internetwork repeater dumb normal normal address 100 Lan A a b c connect 4 wide ANC AND XN28 circa 1997 MNC INC2 TMN Internetwork Lan A Internetw...

Страница 36: ...d as internetwork repeater dumb normal normal address 100 14 Installing an auxiliary internal node board from a replaced controller continued a b Place Cable in Gland INC2 circa 1999 Lan B Internetwork Internetwork Segment B if INC2 used as internetwork repeater d Insert Gland into Box c Close Gland strain relief gland supplied Lan B INC circa 1988 INC circa 1997 Internetwork Lan B e Connect inter...

Страница 37: ...28 cable EJ100022A003 CNC PNC circa 1988 CNC2 PNC2 circa 1999 c Connect RS232 to board ANC XN28 circa 1988 RS232 RS232 Dev B Modem ANC AND XN28 circa 1997 RS232 RS232 B RS232 RS232 B TMNE circa 1999 25 Way D type female CABLE EJ100179A001 10 Way Molex Socket pins 2 4 3 5 linked check polarity CABLE EJ100179A001 polarized CNC PNC circa 1997 25 Way D type female black sheath black sheath 10 Way Mole...

Страница 38: ...25 Way D type Male special cable pins 3 7 20 connected straight through 25 Way D type Male 25 Way D type Male CABLE 58 2894 25 Way D type Female 25 Route Special Device Cables For ENC MNC TMNH d Place Cable in Gland e Close Gland b Identify cable ENC circa 1997 f Insert Gland into Box ENC circa 1988 TMNH MNC h Connect to device fibre optic to TTL adaptor fibre optic to TTL adaptor Integral modem T...

Страница 39: ...separate check fo each Lan Internetwork segment 27 Connect to LonWorks For LINC only 26 Link Network Connectors If ANC AND XN28 MNC TMN is fitted and IQ23x is not networked stand alone links 14 Installing an auxiliary internal node board from a replaced controller continued a Knock out hole c Connect Lon cables b Push cables through hole SCN LanA LanB SCN LanA LanB Node Controller Data Sheet TMN t...

Страница 40: ...controls com Trend Control System USA 6670 185th Avenue NE Redmond Washington 98052 USA Tel 425 869 3900 Fax 425 869 8445 www trend americas com 31 Check Trend Lan and Internetwork Sections Do separate check fo each Lan Internetwork segment 32 Replace Cover 33 Close Panel 34 Reconnect I O Supply 35 Configure if required 36 Test System WEEE Directive At the end of their useful life the packaging pr...

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