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BS/JIG

-1-

The following symbols are used throughout this
manual:

Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.

Refer to the instruction manual of
your power tool.

This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
2006/42/EC (identified by the CE marking on the 
power tool).

TECHNICAL DATA

Jig thickness

12mm

Cutter size for routing recess

12.7mm

Cutter size for drip groove

R2.5mm radius

Guide bush size 

30mm

Guide bush size (drip groove) 16mm
Standard corner radius 

25mm

Reduced corner radius

7mm

Sink depth min.

440mm

Sink depth max.

515mm

Sink width max. 

1050mm

Recess depth min.

445mm

Recess depth max.

520mm

Recess width max. 

630mm or 
1030mm*

Weight 3.68kg

* if overlapping the longer slots.

If you require further safety advice,
technical information or spare parts,
please call Trend Technical Support
or visit www.trend-uk.com

Dear Customer

Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.

This jig should give lasting performance if used
in accordance with these instructions.

CONTENTS

TECHNICAL DATA _____________________1

SAFETY ____________________________2-3

ITEMS ENCLOSED

__________________

4

DESCRIPTION OF PARTS_______________4

ACCESSORIES

– Recommended Cutters

________________5

– Sub-base Set

________________________5

– Guide Bushes

________________________6

– Clamps

_____________________________6

– Carry Case

__________________________6

ASSEMBLY

– Measuring & Calculating Recess Size

_____7

– Marking out the Recess 

_______________8

– Example 

___________________________9

OPERATION

– Positioning the Jig on the Worktop ______

10

– Routing the Worktop__________________

11

– Routing the Water Drip Groove / Channel _

11

– Reduced Radius Corner ______________

12

MAINTENANCE ______________________12

ENVIRONMENTAL PROTECTION________12

GUARANTEE ________________________12

TROUBLESHOOTING _________________12

SPARE PARTS

– Spare Parts Diagram & List

____________IB

INTENDED USE

This jig is intended for use with a plunge router
fitted with suitable guide bush and router cutter
to rout the recesses into worktops for single or
double Belfast Sinks and Butler Sinks.

The jig also enables you to accurately rout the
drip channel groove on the underside of
worktops.

MANU/BS v1  25/3/11  16:33  Page 1

Содержание BS/JIG

Страница 1: ...BS JIG MANU BS v1 25 3 11 16 33 Page 15 ...

Страница 2: ...d productive use This jig should give lasting performance if used in accordance with these instructions CONTENTS TECHNICAL DATA_____________________1 SAFETY____________________________2 3 ITEMS ENCLOSED __________________4 DESCRIPTION OF PARTS_______________4 ACCESSORIES Recommended Cutters ________________5 Sub base Set ________________________5 Guide Bushes________________________6 Clamps ______...

Страница 3: ...er tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other metal parts from the workpiece 12 Maintain tools and cutters with care Keep cutters sharp and clean for better and safer performance Do not use damaged cutte...

Страница 4: ...ass can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer 16 Extension of the spanner or tightening using ham...

Страница 5: ...ed radius corner slot 7mm radius G Sliding datum block H Pin I 90 corner pin locations J Water drip groove channel slot inner edge x1 ITEMS REQUIRED I 1 2 plunge router I 30mm guide bush I 16mm guide bush for drip groove I 12 7mm diameter x 50mm cut router cutter with 1 2 shank I R2 5mm radius cutter for drip groove I 2 x clamps I Hand tools I 2 x trestles 340 360 380 400 420 440 460 480 500 340 3...

Страница 6: ... OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Casals FT2000VCE DeWalt DW625EK 629 Draper R1900V Elu MOF 31 77 98 131 177 E Felisatti TP246 E R346EC Festo OF2000E Freud FT2000E Hitachi MI12V M12SA TR12 Makita 3612BR 3612 C Metabo OF1612 OFE1812 Performance Pro CLM1250R 11 2003 CLM2050R Ryobi RE600N R600N RE601 R500 R502 Skil 1875U1 T TECH TT R127 Wadkin R500 General Instructions for Fitting Sub bases t...

Страница 7: ...o secure the jig to the worktop Carry Case Ref CASE DG Large carry case to hold and transport the Belfast Sink Jig and Draining Groove Jig Case has hand carry strap removable shoulder strap and accessory pouch t r e n d 30mm R 30mm Guide Bush Ref GB30 30mm guide bush to fit sub base 16mm Guide Bush Ref GB16 16mm guide bush for drip groove to fit sub base t r e n d 16mm R MANU BS v1 25 3 11 16 33 P...

Страница 8: ...0 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 r o u t i n g t e c h n o l o g y 30 mm 16 mm 12 7 mm B S J I G F o r Rec ess For Wat er D r ip G r oove R2 5 mm 340 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 340 360 380 400 420 440 340 360 380 400 420 440 90 r o u t i n g t e c h n o l o g y 30 mm 16 mm 12 7 mm BS JIG For Recess For Water Drip G...

Страница 9: ...of the worktop This measurement can be calculated as follows Inside sink width minus 20mm 2 x 10mm overhang I Mark the depth of the recess on the top This measurement can be calculated as follows Inside sink depth minus 10mm then add half the thickness of sink wall I Copy dimension marks to the underside of the worktop Sink wall Inside sink width 10mm Depth of recess Inside sink depth Width of rec...

Страница 10: ...side depth dimension of the sink is 460mm the sink wall thickness is 30mm I Therefore 460 minus 60mm 2 x wall thickness 400mm I Subtract only one 10mm overhang for the rear of the recess but then add half the thickness of the sink wall at the front in this case half of 30mm 15mm I Therefore 400mm minus 10mm rear overhang 390mm plus 15mm half sink wall thickness 405mm I This is the recess width to ...

Страница 11: ...sliding datum block I Before commencing with the cut ensure that the area to be cut out is well supported from below and that the path of the cutter is clear I To remove pins gently place jig on a flat surface so the pins touch the surface push down on the jig and the pins will release 340 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 517mm Top side of worktop Recess mark ...

Страница 12: ... mm B S JI G For R e ce s s F o r Wat er Dr i p G r o o v e R2 5 mm 405mm Direction of router travel 340 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 517mm Underside of worktop r o u t i n g t e c h n o l o g y 30 mm 16 mm 12 7 mm B S JI G For Recess F o r Wa t e r D r i p G r o o v e R2 5 mm 405mm Direction of router travel Routing the Water Drip Channel I A water drip c...

Страница 13: ... necessary I The reccess is Dimensions have been marked Check measurements have been too large incorrectly Jig has not been located marked correct that jig is lined up correctly Wrong cutter and or guide correctly and that correct cutter and bush has been used guide bush are fitted to the router Re cut as necessary I Jig slipping on Clamps are not secure or too deep Check clamps for wear Clamp sec...

Страница 14: ... mm B S JIG For Re c e s s F or Water Drip G roove R2 5 mm BS JIG SPARE PARTS DIAGRAM v1 0 03 2011 DG JIG SPARE PARTS LIST v1 0 03 2011 No Qty Desc Ref 1 1 Belfast Sink Jig BS JIG 2 1 Sliding Datum Block WP BS 01 3 1 BSJ PIN 4 Pack of Four BSJ PIN 4 4 1 Manual MANU BS Please use only Trend original spare parts MANU BS v1 25 3 11 16 33 Page 13 ...

Страница 15: ...ns that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel 0044 0 1923 249911 technical trendm co uk www trend uk com MANU BS v1 25 3 11 16 33 Page 14 ...

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