MULTIQUIP Mikasa MVC82VE Operation And Parts Manual Download

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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To fi nd the latest revision of this

publication, visit our website at:

www.multiquip.com

SERIES

MODEL MVC82VE/VEW

ONE-WAY PLATE COMPACTOR

(ROBIN EX170D40103 ENGINE)

Revision #0 (02/05/09)

Summary of Contents for Mikasa MVC82VE

Page 1: ...S MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MVC82VE VEW ONE WAY PLATE COMPACTOR ROBIN EX170D40103 ENGINE Revision 0 02 05 09 ...

Page 2: ...PAGE 2 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 PROPOSITION 65 WARNING ...

Page 3: ...MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 PAGE 3 NOTES ...

Page 4: ... 20 22 Troubleshooting 23 24 Explanation Of Code In Remarks Column 26 Suggested Spare Parts 27 COMPONENT DRAWINGS Nameplate And Decals 28 29 Body Assy 30 31 Vibrator Assy 32 33 Water Tank Assy MVC82VEW Only 34 35 ROBIN EX170D40103 DRAWINGS Crankcase Assy 36 37 Crankshaft Piston Assy 38 39 Camshaft Assy 40 41 Air Cleaner Assy 42 43 Governor Assy 44 45 Cooling Starting Assy 46 47 Fuel Tank Assy 48 4...

Page 5: ...afety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation ...

Page 6: ...s etc that would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modifica...

Page 7: ...l cause injury to people and property and serious damage to the equipment or engine WARNING DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water wil...

Page 8: ...ossibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur WARNING ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and ski...

Page 9: ...PAGE 10 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 NOTES ...

Page 10: ...MVC82VEW 198 lbs 90 kg Vibrating Oil Capacity 0 15 quart 0 14 liter Water Tank Capacity MVC82VEW 11 6 quarts 11 liters Engine Specifications Table 2 Model ROBIN EX170D40103 Type Air cooled 4 stroke slant single cylinder horizontal shaft gasoline engine Valve Arrangement OHC Bore X Stroke 2 64 in X 1 89 in 67 mm x 48 mm Displacement 10 3 cu in 169 cc Max Power Output 4 3 HP 4 2 KW 4000 R P M Fuel T...

Page 11: ...NS MVC82VE VEW Dimensions Figure 1 Dimensions Table 3 Reference Description Measurement A Length including handle 38 2 in 970 mm B Height without handle 22 4 in 570 mm C Height including handle 38 in 965 mm D Length of Plate 22 4 in 570 mm E Width of Plate 17 7 in 450 mm C B E A D ...

Page 12: ...gine and handle are vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates ANTI VIBRATION HANDLE SYSTEM AVT This compactor is equipped with advanced anti vibration handle design that reduces vibration to the operator by up to 50 compared to other plate compactors FREQUENCY SPEED The compactor s vibrating plate has a frequency of 5 600 vpm vibration...

Page 13: ...line Engine 5 This plate compactor uses a ROBIN EX170D40103 engine Refer to the ROBIN owner s manual for engine information and related topics Belt Cover 6 Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility existsthatyourhandmaygetcaughtbetweentheV belt and clutch causing serious injury and bodily ha...

Page 14: ...ine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Choke Lever 6 Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Air Cleaner 7 Prevents dirt and other debris from entering the fuel ...

Page 15: ...il level shown on the dipstick If the oil level is low Figure 5 fill to the edge of the oil 4 filler hole with the recommended oil type Table 4 Maximum oil capacity is 0 63 quarts 0 60 liters Engine Oil Dipstick Oil Level Figure 5 FUEL CHECK Remove the gasoline cap located on top of fuel tank 5 Visually inspect to see if the fuel level is low If fuel is 6 low replenish with unleaded fuel When refu...

Page 16: ... 15 mm Figure 8 when depressed with finger midway between the clutch and vibration pulley shafts V Belt Tension Figure 8 A loose V belt will decrease the power transmission 3 output causing reduced compaction and premature wear of the belt If the V belt becomes worn or loose replace it 4 VIBRATOR OIL CHECK Place the plate compactor horizontally on a flat surface 1 Make sure the compactor is level ...

Page 17: ...slowly pull it out 5 The resistance becomes the hardest at a certain position corresponding the compression point Rewind the rope a little from that point and pull out sharply Starter Grip Figure 14 If the engine has started slowly return the choke lever 6 Figure 11 to the CLOSED position If the engine has not started repeat steps 1 through 5 Before the compactor is put into operation run the 7 en...

Page 18: ...es not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level If the soil has a high moisture level dry s...

Page 19: ...ompactor has been in use and the type of working conditions it is being used NOTICE Fuel piping and connections should be replaced every 2 years DAILY SERVICE Check for leakage of fuel or oil 1 Check for loose screws including tightness SeeTable 7 2 Tightening Torque for retightening Engine Check Table 6 Item Frequency of Inspection Oil or Fuel Leak Every 8 hours daily Tightness of Fastening Threa...

Page 20: ...er 200 hours of operation remove the upper belt cover to check theV belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduce power transmission efficiency causing weak compaction and reducing the life of the belt itself Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the...

Page 21: ...ark Plug Gap Figure 16 Adjust the spark gap to 0 028 0 031 inch 4 0 7 0 8 mm NOTICE Always clean the area around the vibrator oil level check hole before removing oil check plug This will prevent dirt and debris from entering the system MAINTENANCE PLATE COMPACTOR STORAGE For storage of the plate compactor for over 30 days the following is required Drain the fuel tank completely or add STA BIL to ...

Page 22: ...ug and compression is normal Wrong fuel type Flush fuel system and replace with correct type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Difficult to start Fuel is available SPARK is present at the spark plug and compression is low Suction exhaust valve stuck or protruded Reseat valves Piston ring and or cylinder worn Replace piston rings o...

Page 23: ...Adjust governor Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system for leaks or clogs Recoil starter malfunction Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral spring TROUBLESHOOTING Plate CompactorTroubleshooting Table 9 Symptom Possible Problem Solution Travel speed too low and ...

Page 24: ...MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 PAGE 25 NOTES ...

Page 25: ...tice Multiquip does not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to lengt...

Page 26: ...RTS MVC82VE VEW PLATE COMPACTOR WITH ROBIN EX170D40103 ENGINE 1 to 3 units QTY P N DESCRIPTION 3 070100312 V BELT 4 939010254 SHOCK ABSORBER 3 0650140150 SPARK PLUG 1 2825011118 ROPE RECOIL STARTER 3 2773261107 ELEMENT AIR CLEANER 1 0430430060 CAP FUEL TANK 1 X641360010 FUEL FILTER FUEL TANK ...

Page 27: ...PAGE 28 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 NAMEPLATE AND DECALS ...

Page 28: ...AL NO 1 CONTACT MQ PARTS DEPT 2 920209890 DECAL CAUTION ICON 1 NPA 989 3 920212320 DECAL FUEL CAUTION 1 NPA 1232 4 920207590 DECAL V BELT RPF 3310 1 NPA 759 5 920203060 DECAL CAUTION 1 NPA 306 6 920201580 DECAL MQ MARK 71X55 1 7 920101410 DECAL MIKASA MARK 120X60 1 8 920105070 DECAL MIKASA MARK 125MM 1 9 920203290 DECAL CAUTION 1 NPA 329 ...

Page 29: ...RATION AND PARTS MANUAL REV 0 02 05 09 BODY ASSY š š š š š š œ œ 29 27 60 11 65 62 63 65 64 61 41 2 41 1 21 40 38 39 47 2 47 1 46 45 4 13 3 7 6 5 1 5 6 37 36 42 25 23 33 32 31 14 1 14 2 14 3 1617 31 32 28 1 26 1 26 2 26 3 28 2 28 3 A B ...

Page 30: ...1 26 3 031110160 WASHER FLAT M10 1 27 418216480 BELT COVER IN 1 28 1 001221053 BOLT 10X65 T 1 28 2 030210250 WASHER LOCK M10 1 28 3 031110160 WASHER FLAT M10 1 29 418343420 COVER SEAL E G 1 31 020308060 NUT M8 4 32 030208200 WASHER LOCK M8 4 33 031108160 WASHER FLAT M8 2 36 419217800 BASE 1 37 418457750 BOLT ENGINE 1 38 408421270 CLUTCH SPACER 20 2X25X9 4 1 39 413332920 CLUTCH ASSY S20A1 124 1 40 ...

Page 31: ...PAGE 32 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 VIBRATOR ASSY 69 1 67 68 72 78 79 61 62 63 64 71 74 72 77 1 75 73 70 66 69 1 65 68 69 2 69 2 77 2 ...

Page 32: ...PULLEY 1 66 060403020 OIL SEAL TC 30458 1 67 418456960 CASE COVER SHUT OFF 1 68 418456970 PACKING 2 69 1 001220820 BOLT 8X20 T 8 69 2 030208200 WASHER LOCK M8 8 70 418460130 COVER SEAL VIBRATOR 1 71 418343630 ECC ROTOR SHAFT 1 72 040406307 BEARING 6307C4 2 73 418456981 PULLEY VIB 1 74 951401920 KEY 7X7X30 1 75 952403450 WASHER 11X35X4 5 1 77 1 001221030 BOLT 10X30 T 1 77 2 030210250 WASHER LOCK M1...

Page 33: ...PAGE 34 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 WATER TANK ASSY MVC82VEW ONLY 91 92 92 105 108 112 109 107 106 110 113 114 115 116 111 101 103 104 102 100 ...

Page 34: ...S W 102 954300342 CAP WATER TANK NBR 1 103 001241030 BOLT 10X30 U 1 104 033910010 WASHER 10 5X21X2 SUS 2 105 022910180 NYLON NUT M10 SUS 1 106 954403241 COCK PT1 4 BH 1211 AL 1 107 959403790 NUT PS 1 4 1 108 418458320 PACKING 11 5X19 5X2 1 109 418345150 PIPE HOLDER 1 110 418345160 SPRINKLING PIPE 1 111 001740825 FLANGE BOLT 8X25 SUS 1 112 033910110 WASHER FLAT M8 SUS 2 113 020308064 NUT M8 SUS 1 1...

Page 35: ...PAGE 36 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE CRANKCASE ASSY ...

Page 36: ...0600280021 BALL BEARING 1 50 2771501103 PIPE KNOCK 2 75 0440060020 OIL SEAL 1 80 0401140030 PLUG 2 90 0211140020 GASKET 2 210 2771100131 MAIN BEARING COVER C 1 INCLUDES ITEMS W 220 0440250210 OIL SEAL 1 230 0600250140 BALL BEARING 1 250 27745004J1 GOVERNOR GEAR CP 1 260 2774190103 GOVERNOR SLEEVE 1 270 2776360123 OIL GAUGE 2 280 0213160020 GASKET 2 300 0010408350 FLANGE BOLT 6 700 2771501103 PIPE ...

Page 37: ...PAGE 38 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE CRANKSHAFT PISTON ASSY ...

Page 38: ...0110080250 FLANGE BOLT 1 310 2772250110 CONNECTING ROD ASSY 84 5CDX25B 30D 16D 1 INCLUDES ITEM W 310 2772250200 CONNECTING ROD ASSY 0 25 U S 1 INCLUDES ITEM W 320 2772300103 CONNECTING ROD BOLT 2 350 2772330113 PISTON PIN 1 360 27723401J3 PISTON STD 67Dx40H 1 360 27723403J3 PISTON 0 25 O S 67Dx40H 1 360 27723404J3 PISTON 0 50 O S 67Dx40H 1 370 2772351137 PISTON RING SET STD 67D 1 370 2772351217 PI...

Page 39: ...PAGE 40 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE CAMSHAFT ASSY ...

Page 40: ...3160131 CAMSHAFT CP 1 INCLUDES ITEMS W 25 2773510103 PIN CAMSHAFT 1 27 0240060010 O RING 1 34 2773860103 PIN SPRING 1 35 2773640103 RELEASE LEVER 1 37 2773650103 CLIP 1 38 2773870203 RETURN SPRING 1 150 2773560111 TIMING CHAIN CP 1 160 2773691103 TENSIONER 1 163 2773710103 SPRING TENSIONER 1 166 2773690203 PIN TENSIONER 1 170 2773691313 CHAIN GUIDE 1 ...

Page 41: ...PAGE 42 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE AIR CLEANER ASSY ...

Page 42: ...73261520 AIR CLEANER ASSY 1 INCLUDES ITEMS W 200 2773263018 BASE CP 1 INCLUDES ITEMS W 210 2773261008 PACKING 1 220 2773260408 PACKING 1 250 2773264008 COVER CP 1 260 2773260908 LABEL 1 270 2773274118 WING NUT 1 272 2773260708 WING NUT 1 520 2773261107 ELEMENT SET 1 570 0023806000 FLANGE NUT 2 580 0110060050 FLANGE BOLT 1 850 2773276008 BREATHER PIPE 1 ...

Page 43: ...PAGE 44 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE GOVERNOR ASSY ...

Page 44: ...40 BOLT AND WASHER ASSY 1 70 0186060020 NUT 1 80 2794250263 GOVERNOR SPRING 1 310 2774330601 SPEED CONT LEVER CP2 1 322 2774370101 LINK ROD CP 1 340 2774350203 STOP PLATE 1 350 2774450103 WASHER 1 355 0217060070 FRICTION WASHER 1 360 0043106250 SCREW 1 365 2374500423 SPRING ADJUST 1 395 2774390203 CLAMP 1 396 0131050030 SCREW AND WASHER ASSY 1 435 2774600201 SPEED CONT BRACKET CP 1 440 0043104080 ...

Page 45: ...PAGE 46 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE COOLING STARTING ASSY ...

Page 46: ...GE BOLT 1 81 0110060020 FLANGE BOLT 1 210 2695020130 RECOIL STARTER ASSY 1 INCLUDES ITEMS W 210 1 2705011508 SPIRAL SPRING 1 210 2 2695012008 REEL 1 210 3 2825011118 STARTER ROPE 1 210 4 2615010008 STARTER KNOB 1 210 5 2705012508 RATCHET 2 210 6 2275013108 FRICTION SPRING 1 210 7 2275013508 RETURN SPRING 2 210 8 2705026108 RATCHET GUIDE 1 210 11 2695014518 STARTER PULLEY 1 210 49 2275015208 SET SC...

Page 47: ...PAGE 48 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE FUEL TANK ASSY ...

Page 48: ...TY REMARKS 10 2776010211 FUEL TANK CP 1 20 0732005181 LABEL WARNING 1 23 2779511103 LABEL MODEL 1 30 0430430060 FUEL TANK CAP CP 1 40 X641360010 FUEL FILTER 1 48 X505120020 UNION 1 60 0023806000 FLANGE NUT 2 63 0110060130 FLANGE BOLT 1 70 2776260111 FUEL PIPE CP 1 INCLUDES ITEMS W 80 X851061351 RUBBER PIPE 1 90 X561110060 HOSE CLAMP 2 ...

Page 49: ...PAGE 50 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE CARBURETOR ASSY ...

Page 50: ...SY 1 17 2146245008 PACKING 1 18 2146254008 CHAMBER PACKING 1 19 2266250608 FLOAT 1 20 2776244008 MAIN NOZZLE 1 22 2266241208 MAIN JET 1 24 2266270118 CLIP 1 28 2776236008 BOLT 1 40 1066255608 SCREW 1 41 2836235708 SPRING 1 44 2486241008 AIR JET 1 45 1066241008 AIR JET PILOT 1 62 2366268008 SEAL 1 79 2366254108 PACKING 1 102 2466239008 SEAL 1 144 2776255308 NUT 1 224 2774380101 CHOKE LEVER CP 1 300...

Page 51: ...PAGE 52 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE FLYWHEEL ASSY ...

Page 52: ...11 2777943101 IGNITION COIL CP 7526 1 MARK BM3790 2777943111 30 0011406250 BOLT AND WASHER ASSY 2 50 27773102H1 WIRE 2 CP 1 60 0660000470 SWITCH ASSY 1 70 0150040090 TAPPING SCREW M4X12L 2 100 0650140150 SPARK PLUG NGK BR6HS 1 110 0655000270 SPARK PLUG CAP 1 112 2795520103 GROMMET PLUG CAP 1 700 2777630121 OIL SENSOR CP 1 705 KU31104311 FLOAT C U CP3 1 740 0011406160 BOLT AND WASHER ASSY 2 741 015...

Page 53: ...PAGE 54 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE MUFFLER ASSY ...

Page 54: ...SSY NO PART NO PART NAME QTY REMARKS 310 27730101J1 MUFFLER CP 1 320 2773420131 MUFFLER COVER CP 1 340 2773520203 GASKET MUFFLER 1 350 9802008280 FLANGE NUT 2 360 0152060090 TAPPING BOLT 2 361 0110060010 FLANGE BOLT 1 365 0110080320 FLANGE BOLT 1 387 0150040060 TAPPING SCREW 2 440 27737001H1 DEFLECTOR CP 1 ...

Page 55: ...PAGE 56 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE CYLINDER HEAD ASSY ...

Page 56: ...N ROCKER CP 1 INCLUDES ITEMS W 202 0031305000 CLIP 1 220 2773620100 ROCKER ARM IN ASSY 1 INCLUDES ITEMS W 225 2773620200 ROCKER ARM EX ASSY 1 INCLUDES ITEMS W 230 0149050020 ADJUST SCREW 1 231 0149050020 ADJUST SCREW 1 240 0170050030 NUT 1 241 0170050030 NUT 1 290 0110060020 FLANGE BOLT 1 610 2771300111 CYLINDER HEAD CP 1 INCLUDES ITEMS W 620 2771500123 GASKET HEAD 1 630 0110080240 FLANGE BOLT 4 6...

Page 57: ...PAGE 58 MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 ROBIN EX170D40103 ENGINE ACCESSORIES ...

Page 58: ...MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 PAGE 59 NO PART NO PART NAME QTY REMARKS 10 27790301H0 ACCESSORY TOOL KIT 1 ROBIN EX170D40103 ENGINE ACCESSORIES ...

Page 59: ...MVC82VE VEW COMPACTOR OPERATION AND PARTS MANUAL REV 0 02 05 09 PAGE 61 NOTES ...

Page 60: ... information published in this publication at any time without notice and without incurring any obligations OPERATION AND PARTS MANUAL UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 800 537 3927 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Mayco Parts Warranty Department 800 306 2926 310...

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