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PAGE 12

VL303EX Chisel Scaler

Trouble Shooting

Cause

Action

Poor performance or lack of power.

Low air pressure.

Ensure that the air pressure is correct at 90psi, max 100psi.

If tool has been left for some time without use, the oil may dry out  

slightly, causing a sticky residue.

Strip tool down, clean and re-oil.

Piston seal worn.

Remove seal from piston and fit into bore of cylinder. If it drops to the 

bottom of the bore, a replacement is required.

Incorrect chisel fitted.

Ensure that the chisel is for a vibration reduced tool.

Valve pin broken.

Replace valve pin and 6mm plastic ball.

Tool continues to run with trigger released.

Valve seal may have become dislodged through the tool being  

disconnected with the trigger in the open position.

Ensure that the trigger has not been taped or wired in the open  

position, reposition or replace valve seat o’ring.

High vibration.

High air pressure.

Ensure that the air pressure is correct at 90psi, max 100psi.

Lack of lubrication.

Lubricate with the recommended air tool oil daily.

Low air pressure 70-80psi can also cause high vibration.

Ensure that the air pressure is correct at 90psi, max 100psi.

Front return spring weak or broken.

Replace return spring.

Guide plate seal worn.

Replace guide plate seal.

Piston cushion failed. (This is a split o’ring)

Replace with a new piston cushion.

Tool stopped working.

6mm plastic ball worn out.

Check for and remove the remains of the ball, possibly in an exhaust 

hole of cylinder and renew 6mm plastic ball.

Valve pin broken.

Replace valve pin and 6mm plastic ball.

technical specification

Machinery Directive Information:
This tool has been designed and produced in accordance with the following directives: 

 

2006/42/EC  

 

Machinery Directive

and applicable harmonised standard: 

 

 

 

 

 

EN ISO 1 1148-4:2012

         EN 

ISO 

11148-4: 

2010 

Hand 

Held 

Non-Electric 

(Non-Rotary 

Percussive Tools)

This tool conforms with the following EC legislation:  

 

 

 

 

ATEX DIRECTIVE 2014/34/EU

Based on the following harmonised standards: 

 

 

 

 

EN60079-0:2018

         EN 

ISO 

80079-36:2016

         EN 

ISO 

80079-37

Notified Body:  

 

 

 

 

 

 

 

Element Material Technology LTD

Certificate Number:    

 

 

 

 

 

 

EMT19ATEX0022X

If your company has any problem with our products or would like to discuss the possibility of an improvement being made to them, then please do not hesitate to 
contact us. Your comments are both important and appreciated.

Trelawny tools are thoroughly tested under specified conditions in accordance with applicable internationally recognised standards. When a tool is used on site the 

conditions may not be the same as those used in our tests.

Trelawny Surface Preparation Technology operates a policy of continuous product development and refinement and therefore reserves the right to change technical 
specifications and product designs without giving prior notice.

© Copyright 2015, Trelawny SPT Limited, CV31 1XT. UK All rights reserved. Any unauthorised use or copying of the contents or part thereof is prohibited. This applies 
to trademarks, model denominations, part numbers and drawings. Use only genuine Trelawny spares.

The use of non-Trelawny spare parts will invalidate the ATEX certification and also the warranty.

Model

Piston Diameter

Piston Stroke 

(approximate)

BPM

Air Consumption @ 

6.2bar

Overall Length

Weight

Noise LwA (Power 

Level)

Vibration (AEQ) 

Primary

Vibration (AEQ) 

Secondary

VL303Ex Pistol 

Grip Chisel

34.4mm (1.35”)

20mm (.787”)

3000

2.6lps (5.5cfm)

300mm (11.8”)

4.25kg (9.36lbs)

78.2 db(A)

3.7 m/s2

(k = +1.48)

4.3 m/s2
(k = +1.72)

Noise Levels: Noise level measured in accordance with: EN ISO 15744: 2008
Vibration Levels: Vibration measured in accordance with: EN ISO 28927-9:2012 and EN ISO 20643:2005. (k) Equals the factor of uncertainty, which allows for variations in 

measurement and production. Vibration Data figures are tri-axial, which gives the total vibration emission. Because of various factors, the range of vibration from these 

tools may vary between -0% +40% (3.7 m/s2 -6.02 m/s2). The vibration is dependent on the task, the operators grip and feed force employed etc.

NOTE: The above vibration levels were obtained from tri-axial measurements to comply with the requirements of “The Control of Vibration at Work Regulations 2005*” and 
the revisions to the (8662) now EN ISO 28927-9:2012 and EN ISO 20643:2005 series of standards. These values are at least 1.4 times larger than the values obtained from 
single  axis measurements. *Based on European Union Council Directive 2002/44/EC (Physical Agents (Vibration) Directive)).

Содержание VL203Ex

Страница 1: ...www trelawny co uk www trelawny co uk VL303ex chisel SCALER operations and maintenance manual ...

Страница 2: ...ive you many years of dependable service WARNING Carefully read through these original instructions before using your new Trelawny tool Take special care to read the warnings Your Trelawny tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate ENVIRONME...

Страница 3: ...ercussive Tools EN ISO 4414 2010 General rules and safety requirements EN ISO 4414 SAFE PNEUMATIC EQUIPMENT OF MACHINERY Conformity with the following relevant legislation 2014 34 EU ATEX DIRECTIVE Based on following harmonised standards EN 60079 0 2018 EN ISO 80079 36 2016 EN ISO 80079 37 II 2 G Ex h IIC T4 Gb II 2 D Ex h IIIC T135 C Db www trelawny co uk Email sales trelawny co uk Tel 44 0 1926 ...

Страница 4: ...gnaçáo do produto Modelo Nümero de Série Ano de produçáo a que esta declaraçáo se refere está em conformidade com o preceituado nas Directivas e Normas Comunitárias abaixo indicadas 98 37 EC DIRECTIVA DE MÁQUINAS 73 23 EC DIRECTIVA DE BAIXA VOLTAGEM Aplicável apenas a produtos que utilzi am energia eléctrica FI ILMOITUSVAHVISTUS Me Trelawny SPT Limited Vahvistamme tuotteiden toimittamisesta valmis...

Страница 5: ... on the compressor intake 2 For air compressors used in conjunction with the Scaling Hammers only lubricants that are resistant to carbonisation shall be used 3 The external painted surfaces of the equipment are not to be exposed to charging mechanisms stronger than manual rubbing 4 Air supply hoses used in conjunction with the equipment must be manufactured from anti static material with a surfac...

Страница 6: ...rom concrete it can be used both indoors and out This tool must not be used in a fixture WARNING Before operating performing maintenance or repairing the VL303Ex this manual must be read and understood If in any doubt ask your supervisor before using this equipment SAFETY Do Be aware that this tool is not electrically insulated Be aware that the tool can create dust and flying debris Keep hands an...

Страница 7: ...pressure for this machine is to 6 2bar 90psi Do not let the operating pressure fall below 5 5bar 80psi or rise above 6 9bar 100psi absolute maximum The compressor should be able to supply a minimum of 3 77 L s 8cfm of free air not displaced as quoted by some compressor manufactures this will give 3cfm of headroom so that the compressor isn t continually running NOTE If this tool stops working it i...

Страница 8: ...he vertical position using the flats provided Use a suitable 6mm bar through the holes provided unscrew the Intermediate Tube 22 anticlockwise Carefully remove the Intermediate Tube from the cover and remove the Cylinder from its location hole in the Cylinder Guide Plate which is fitted in the cover The Cylinder Guide Plate 12 can be pulled out of the cover to gain access to the Guide Plate Seal 1...

Страница 9: ... Finally tighten by using a 6mm bar x 200mm through the holes provided Do not over tighten Gently insert the Piston small diameter first into the Intermediate Tube if resistance is felt turn the piston slightly until it is located in the cylinder Note When removing tool from vice do not point the front of the tool downward the piston will fall out of the tube and become damaged Remove the tool fro...

Страница 10: ...PAGE 10 VL303EX Chisel Scaler EXPLODED DIAGRAM ...

Страница 11: ...9 809 3004 Piston Cushion 22 622 3031 Intermediate Tube 23 721 3003 Intermediate Tube Outer Sleeve 24 814 3003 Circlip 25 809 0299 Front Tube Locking O Ring 26 612 3003 Piston 28 636 3003 Valve Pin 29 829 3002 Piston Ring 32 712 3003 Front Spring 33 620 3003 Front Tube Insert 34 622 3030 Front Tube 35 729 3003 Cylinder Stem Reaction Ring 36 610 3003 Anvil 37 419 3003 Chisel Holder 1 2 square shank...

Страница 12: ...ur company has any problem with our products or would like to discuss the possibility of an improvement being made to them then please do not hesitate to contact us Your comments are both important and appreciated Trelawny tools are thoroughly tested under specified conditions in accordance with applicable internationally recognised standards When a tool is used on site the conditions may not be t...

Страница 13: ...www trelawny co uk notes ...

Страница 14: ...PAGE 14 VL303EX Chisel Scaler notes ...

Страница 15: ...www trelawny co uk notes ...

Страница 16: ...ed Kingdom Manual Part Number 735 3607 Telephone 44 0 1926 883781 Fax 44 0 1926 450352 Email sales trelawny co uk Website www trelawny co uk Part number information Part number 196 3017 VL303Ex Chisel scaler ATEX Certified Needle Scalers are also available Part number 196 2107 VL223Ex Needle Scaler Part number 196 2207 VL203Ex Needle Scaler Part number 196 3007 VL303Ex Needle Scaler ...

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