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PAGE 18

TCG250 Floor Grinder

Item NO.

PART NO.

DESCRIPTION

Item NO.

PART NO.

DESCRIPTION

1

822.2000

Rubber grip (x2)

44

831.0820

M8 x 20 hex bolt

2

345.9220

Vacuum takeoff tube

45

811.1008

M8 shake proof washer

3

828.0138/ 826.0138/ 819.0385

3/8” ball valve/bulkhead  

connector/hose tail

46

345.9223

Belt guard

4

350.9121

Wheel (x2)

47

345.2012

Weight

5

812.1001

20mm plain washer (x2)

48

345.2011

Removable section

6

814.1020

External circlip (x2)

49

345.9221

Dust skirt

7

345.9241

Stub axle (x2)

50

345.2010

Chassis

8

812.1016

M16 washer (x2) 

54

350.5660

6 Segment Quick Fit Plate

9

824.1600

M16 Nyloc nut (x2) 

55

See Page 17

 Quick Fit Plate Tooling 

10

345.9222

Rear dust skirt 

56

350.9180, 350.9186

Throttle lever (petrol only)

11

831.0620

M6 x 20 hex bolt 

12

811.1006

M6 shake proof washer 

Items not shown on exploded view

13

843.0808

Water hose grommet 

See page 17

Motor/engine

14

831.0820/ 811.1008 

M8 x 20 hex bolt / M8 shake proof 

washer

345.9560A

230v Motor extension

15

992.0002

Starter box/throttle mounting plate 

350.9175

Throttle cable (petrol only)

16

992.0001

Handle Assembly (excluding Starter 

Box Mounting Plate)

719.3000

Water hose (request 0.4M)

17

834.0500

1/2” UNF nyloc nut (x8)

345.9800

Deadman’s switch box (No lever)

18

812.0500

1/2” plain washer (x4)

731.3154

Front brush seal

19

830.2000

Rubber mount 1/2” UNF

731.3155

Rear brush seal

20

345.9231

Handle clamping plate

713.5060

Stand return spring

21

831.1030/ 811.1010

M10 x 30 hex bolt

M10 shake proof washer (x12)

350.9141

M12 x 25 c/sunk socket screw x4

22

350.9150

Drive key 8 x 7 x 25

345.9150

Woodruff Key N1 Shaft

23

See page 13

Motor pulley

24

See page 13 

Taper lock bush (motor) 

25

See page 13 

Drive belt 

26

See page 13

Drive shaft pulley

Lafert Motor Components (see exploded view page 22)

27

See page 13

Taper lock bush (drive shaft)

14

841.2650

Icar or Ducati start capacitor (Black)

28

345.9224
345.9225

Motor mounting plate for all other 

models Motor mounting plate for 

345.2400D/QR, 345.2402D/QR, 

345.2404D/QR and 345.2406D/QR 

14

841.2660

Facon or Ducati run capacitor (White)

29

350.9116

25mm bearing assembly (x2)

5

841.2670

841.2672

SE01 Electronic starter switch

SE02 Electronic starter switch

30

824.1000

M10 nyloc nut (x6)

24

841.2680

Fan

31

806.1060

M10x60 cap head bolt (x6) 

32

345.9235

Drive shaft 

22

841.2690

Fan Cover 230v

33

345.9207A

Pedal operated stand assembly

22

841.2692

Fan Cover 110v & 400v

34

345.9208

Shaft bush (x2)

9/11

841.2694

Terminal box and lid

35

345.9204

Connecting rod

14

841.2650

Icar or Ducati start capacitor (Black)

36

813.0420

4mm roll pin

14

841.2660

Facon or Ducati run capacitor (White)

37

345.9201

Pedal

5

841.2670

841.2672

SE01 Electronic starter switch

SE02 Electronic starter switch

38

345.9203

Pivot pin

24

841.2680

Fan

39

345.9202

Pedal bracket

22

841.2690

Fan Cover 230v

40

350.9146

Rubber coupling 

22

841.2692

Fan Cover 110v & 400v

41

350.9143A

Diamond plate adapter

9/11

841.2694

Terminal box and lid

41a

809.3005

O-ring

42

350.5620B

20 Segment diamond disc

43

857.1020

Wing Knob M10 x 20 

parts list

Содержание TCG 250

Страница 1: ...www trelawny co uk www trelawny co uk OPERATION AND MAINTENANCE MANUAL ...

Страница 2: ... you many years of dependable service WARNING Carefully read through these original instructions before using your new TRELAWNY power tool Take special care to read the warnings Your TRELAWNY power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate ...

Страница 3: ...tances Directive 2006 95 EC Low Voltage Directive 6 References to the relevant designated standards used or references to the other technical specifications in relation to which conformity is declared Reference EN ISO 12100 2010 EN ISO 20643 2008 A1 2012 EN ISO 4871 2009 EN 60204 1 2018 7 Approved Body N A Description Reference 8 Technical documentation for the machinery is available from Trelawny...

Страница 4: ...lations 2012 2016 No 1101 The Electrical Equipment Safety Regulations 2016 6 References to the relevant designated standards used or references to the other technical specifications in relation to which conformity is declared Reference BS EN ISO 12100 2010 BS EN ISO 20643 2008 A1 2012 BS EN ISO 4871 2009 BS EN 60204 1 2018 7 Approved Body N A Description Reference 8 Technical documentation for the...

Страница 5: ... seguinte produto Designaçáo do produto Modelo Nümero de Série Ano de produçáo a que esta declaraçáo se refere está em conformidade com o preceituado nas Directivas e Normas Comunitárias abaixo indicadas 98 37 EC DIRECTIVA DE MÁQUINAS 73 23 EC DIRECTIVA DE BAIXA VOLTAGEM Aplicável apenas a produtos que utilzi am energia eléctrica FI ILMOITUSVAHVISTUS Me Trelawny SPT Limited Vahvistamme tuotteiden ...

Страница 6: ...errazzo surfaces It can be used both indoors and out Electric models are recommended for indoor use because of the toxic exhaust gases that are produced by petrol engines WARNING Before operating performing maintenance or repairing the TCG250 this manual must be read and understood If in any doubt ask your supervisor before using this equipment MAIN PARTS DIAGRAM The following image of a typical e...

Страница 7: ...ves 2006 42 EC Machinery Directive If your company has any problem with our products or would like to discuss the possibility of an improvement being made to them then please do not hesitate to contact us Your comments are both important and appreciated Length x Width x Height inc handle and wheels 1100mm x 450mm x 980mm 43 3 x 17 7 x 38 6 Cutting width 254mm 10 inch Average depth of cut dependent...

Страница 8: ...ntified by the work risk assessment or by law e g safety glasses ear protectors safety boots suitable safety clothing Observe the regulations for prevention of accidents Observe all safety precautions and warnings attached to the machine and always keep them in good and perfectly legible condition The personal protection equipment should consist of the following parts 1 Hard hat with ear muff 2 Vi...

Страница 9: ...ntact your Trelawny agent or Trelawny direct Grinding blocks All can be used wet or dry Coarse grinding blocks These are fitted as standard on machines fitted with the grinding block option These are designed for the rapid removal of material They produce a surface finish suitable for directly laying floor coverings or for two part epoxy paint coatings and for the first grind of terrazzo floor sur...

Страница 10: ...ur which triggers the thermal overload within the starter rotate the isolator switch to the OFF position Note that the circuitry may have to cool down for a period before the overload switch can reset itself upon depressing the stop button The starter boxes are preset and under no circumstances should they be tampered with stripped down or adjusted otherwise it will invalidate the warranty 110v Mo...

Страница 11: ... Please refer to manual handling recommendations when lifting Connect a suitable commercial vacuum which has been designed for the collection of concrete dust and possibly toxic paint particles or for use in the pharmaceutical or food industries Trelawny can supply special HEPA filtered vacuums which are suitable for these applications Or if suitable for the area being worked connect a water hose ...

Страница 12: ...f wooden wedges after any lay up period shut down On electric powered machines simply release the deadman s handle button On engine powered machines move the engine s throttle lever to the slow speed position This avoids the engine becoming washed internally by neat fuel if switched off from high engine revolutions Release the hold to run lever and on Honda engines switch off the engine s start sw...

Страница 13: ...s Petrol Gasoline Machines Switch off the engine powered versions and allow the engine to cool completely disconnect electric motor powered versions from its power supply Place the machine on a flat and level surface Raise the front skirt by loosening the four 10mm guard retaining bolts on either side of the machine and slide the guard up to the top of the slots tighten the bolts temporarily It is...

Страница 14: ...X X Grinding Tools Accesories Check X Clean X Replace X Bearings Seals Check X X Replace X X Height Adjusting Rod Connections Check X Lubricate X Replace X Honda Engine Check Fuel Level X Check Oil Level X Operational Check No Load X Review Manufacturer s Manual X Pneumatic Engine Check Lubricant Oil Level X Operational Check No Load X Review Manufacturer s Manual X Electrical Motors Visual Inspec...

Страница 15: ...y before the machine is used again Before setting the machine in motion always check that all accessories are safely stowed The recommissioning procedure must be strictly in accordance with the operating instruction Observe the instructions given in the operating instruction when reassembling and operating the machine The unit is now fitted with suitable lifting points for slinged lift Please refe...

Страница 16: ... to produce a smoother surface or to remove bulk of material prior to grinding Change grinding blocks to a coarser grade Engine will not start No fuel in the fuel tank Refuel fuel tank see safety precautions Low oil level Rectify oil leaks and replenish oil Water in fuel Drain fuel tank float chamber and refuel Incorrect fuel in tank i e diesel in petrol tank Clean out fuel tank all fuel lines and...

Страница 17: ...www trelawny co uk EXPLODED DIAGRAM EXPLODED VIEW ...

Страница 18: ...1 831 1030 811 1010 M10 x 30 hex bolt M10 shake proof washer x12 350 9141 M12 x 25 c sunk socket screw x4 22 350 9150 Drive key 8 x 7 x 25 345 9150 Woodruff Key N1 Shaft 23 See page 13 Motor pulley 24 See page 13 Taper lock bush motor 25 See page 13 Drive belt 26 See page 13 Drive shaft pulley Lafert Motor Components see exploded view page 22 27 See page 13 Taper lock bush drive shaft 14 841 2650 ...

Страница 19: ...em part no 861 2005 230v control system part no 861 2007 415v control system part no 861 2009 Button assy Part no 861 2018 Parts list model specific D Diamond Disc N4 shaft prior to 2014 345 2000 5 5HP petrol 350 9500 Honda N4 shaft 345 9500 Honda N1 shaft 806 5610 x2 824 0810 x2 811 1008 x8 345 2000D 5 5HP petrol 350 9500 Honda N4 shaft 345 9500 Honda N1 shaft 806 5610 x2 824 0810 x2 811 1008 x8 ...

Страница 20: ...Bond For Soft Concrete or for very rough concrete 365 5501 2 30 Grit Double Quick Release Soft Bond For Hard Concrete 365 5502 2 30 Grit Double Quick Release Medium Bond For Medium Hardness concrete 365 5503 2 30 Grit Double Quick Release Hard Bond For Soft Concrete or for very rough concrete 365 5504 2 70 Grit Double Quick Release Medium Bond For Light Grinding and Scratch Removal 365 5506 2 120 ...

Страница 21: ...000 Grit Resin Bond 350 5666 Polishing Adapter Plate Used to attach the Polishing Tools to the quick release plate Guidance Notes 1 Only use parts with equal levels of wear Mixing new and old blocks will cause floor damage and or rapid wear on the new blocks 2 If the result of the grinding causes uneven floor wear or rapid block wear check the hardness coarseness of the blocks v s target floor sur...

Страница 22: ...VIEW 110v 230v Motors Only the most commonly used motor components are carried in stock at Trelawny SPT Ltd These items are listed under the Lafert Motor heading in the parts list on the previous page Note Endsheild Drive End Flange not shown in item 3 Items 27 28 29 30 are not used on the Grinder ...

Страница 23: ...www trelawny co uk wiring diagrams ...

Страница 24: ...s reserved Any unauthorised use or copying of the contents or part thereof is prohibited This applies to trademarks model denominations part numbers and drawings Use only genuine Trelawny spares The use of non Trelawny spare parts invalidates the warranty ...

Страница 25: ...www trelawny co uk notes ...

Страница 26: ...PAGE 26 TCG250 Floor Grinder notes ...

Страница 27: ...www trelawny co uk notes ...

Страница 28: ... 1XT United Kingdom Manual Part Number 735 3602 Telephone 44 0 1926 883781 Fax 44 0 1926 450352 Email sales trelawny co uk Website www trelawny co uk www trelawny co uk 32 Trelawny SPT Limited Trelawny House 13 Highdown Road Sydenham Industrial Estate Leamington Spa Warwickshire CV31 1XT United Kingdom Telephone 44 0 1926 883781 Fax 44 0 1926 450352 Email sales trelawny co uk Website www trelawny ...

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