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1.2 AIR MOTOR LUBRICATION
An air line lubricator (not supplied) must be mounted in the air line of the TOUGH GUN Reamer. The Lubricator
should be set to feed one drop of oil for every 50-75 CFM of air going through the motor (approximately every 3-5
cycles). The lubricant can be air motor oil or light grade hydraulic oil with a viscosity rating of 150 VC 15-20 (SAE
5W).
1.3 WIRING INTERFACE CONNECTIONS
WARNING:
THE FOLLOWING CONNECTIONS SHOULD ONLY BE PERFORMED BY QUALIFIED
TECHNICIANS. DAMAGE TO EQUIPMENT WILL OCCUR IF CONNECTIONS ARE INCORRECT.
To interface the TOUGH GUN Reamer with the controller, 4 electrical connections are required (5 if using
Sprayer):
ORANGE LEAD - CYCLE START INPUT (0.25 AMP)
WHITE LEAD - 0 VDC SUPPLY 0.5 AMP
RED LEAD - 24 VDC SUPPLY 0.5 AMP
GREEN LEAD - JAWS UNCLAMPED OUTPUT (LOAD CAPACITY = 0.25 AMP)
BLACK LEAD - OPTION / SPRAYER (INPUT)
NOTE:
The pre-wired interface receptacle uses the above color codes.
OPERATION NOTES:
NOTE:
The circuit board of the TOUGH GUN Reamer is capable of both sourcing or sinking inputs and outputs:
Connection 2 - RED LEAD. 24 VDC supply that operates the board.
Connection 3 - GREEN LEAD.
Cycle Complete Signal
has one of two settings: 1) Sourcing, OR 2) Sinking.
Connection 4 - ORANGE LEAD.
Cycle Start Signal
(Start Signal should be a pulse with a maximum of 0.5
seconds in durati
on) has one of two settings: 1) Board set to “Sourcing” (Robot sends “high” signal or +24
VDC), or 2) Board set to “Sinking” (Robot sends “low” signal or 0 VDC). See
Section 1.5 LOGIC INVERSE
for
more information.
1.4 ACCESS TO ELECTRICAL AND PNEUMATIC CONTROLS
WARNING:
ENSURE POWER SUPPLY IS OFF AND DISCONNECTED BEFORE PROCEEDING.
1.5 CIRCUIT BOARD LOGIC INVERSE
CAUTION!
BEFORE START-UP, ENSURE THAT ALL CONNECTIONS ARE CORRECT OR DAMAGE TO THE
TOUGH GUN REAMER MAY OCCUR.
NOTE:
The TOUGH GUN Reamer is factory set for sourcing inputs and outputs.
DEFINITIONS:
SINKING = signal from robot is LOW
SOURCING = signal from robot is HIGH
To access the electronic circuit board for
installation or service of the TOUGH GUN
Reamer, simply loosen the 2 Metric screws
using a 3 mm Allen wrench to open the
hinged access door.
The shroud can be completely removed if
accessibility is an issue. Simply loosen the 3
Metric screws using a 3 mm Allen wrench
and remove shroud.
a.
b.
M5 x 0.8 x 16 mm
SBHCS SCREWS
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