Tregaskiss TOUGH GUN TT REAMER Скачать руководство пользователя страница 5

 

 

1.2  AIR MOTOR LUBRICATION 

An air line lubricator (not supplied) must be mounted in the air line of the TOUGH GUN Reamer. The Lubricator 
should be set to feed one drop of oil for every 50-75 CFM of air going through the motor (approximately every 3-5 
cycles). The lubricant can be air motor oil or light grade hydraulic oil with a viscosity rating of 150 VC 15-20 (SAE 
5W). 
 

1.3  WIRING INTERFACE CONNECTIONS 

WARNING:

 THE FOLLOWING CONNECTIONS SHOULD ONLY BE PERFORMED BY QUALIFIED 

TECHNICIANS. DAMAGE TO EQUIPMENT WILL OCCUR IF CONNECTIONS ARE INCORRECT. 
 
To interface the TOUGH GUN Reamer with the controller, 4 electrical connections are required (5 if using 
Sprayer): 

 

ORANGE LEAD - CYCLE START INPUT (0.25 AMP) 

 

WHITE LEAD - 0 VDC SUPPLY 0.5 AMP 

 

RED LEAD - 24 VDC SUPPLY 0.5 AMP 

 

GREEN LEAD - JAWS UNCLAMPED OUTPUT (LOAD CAPACITY = 0.25 AMP) 

 

BLACK LEAD - OPTION / SPRAYER (INPUT) 

NOTE:

 The pre-wired interface receptacle uses the above color codes. 

 

OPERATION NOTES: 

NOTE:

 The circuit board of the TOUGH GUN Reamer is capable of both sourcing or sinking inputs and outputs: 

 

Connection 2 - RED LEAD. 24 VDC supply that operates the board. 

 

Connection 3 - GREEN LEAD. 

Cycle Complete Signal

 has one of two settings: 1) Sourcing, OR 2) Sinking. 

 

Connection 4 - ORANGE LEAD. 

Cycle Start Signal 

(Start Signal should be a pulse with a maximum of 0.5 

seconds in durati

on) has one of two settings: 1) Board set to “Sourcing” (Robot sends “high” signal or +24 

VDC), or 2) Board set to “Sinking” (Robot sends “low” signal or 0 VDC). See 

Section 1.5 LOGIC INVERSE

 for 

more information. 

 

1.4  ACCESS TO ELECTRICAL AND PNEUMATIC CONTROLS 

WARNING:

 ENSURE POWER SUPPLY IS OFF AND DISCONNECTED BEFORE PROCEEDING. 

 

1.5  CIRCUIT BOARD LOGIC INVERSE 

CAUTION!

 

BEFORE START-UP, ENSURE THAT ALL CONNECTIONS ARE CORRECT OR DAMAGE TO THE 

TOUGH GUN REAMER MAY OCCUR. 
 

NOTE:

 The TOUGH GUN Reamer is factory set for sourcing inputs and outputs. 

 

DEFINITIONS:

  SINKING = signal from robot is LOW 

SOURCING = signal from robot is HIGH 

 

 

 

 

To access the electronic circuit board for 
installation or service of the TOUGH GUN 
Reamer, simply loosen the 2 Metric screws 
using a 3 mm Allen wrench to open the 
hinged access door. 

 

The shroud can be completely removed if 
accessibility is an issue. Simply loosen the 3 
Metric screws using a 3 mm Allen wrench 
and remove shroud. 

 

 

 

 

 

 

 

 
 
 
 
 
 
 

a. 

b. 

M5 x 0.8 x 16 mm 

SBHCS SCREWS 

Содержание TOUGH GUN TT REAMER

Страница 1: ...11300 and higher SAFETY WARRANTY INSTALLATION MAINTENANCE GUIDE TECHNICAL DATA OPTIONS EXPLODED VIEW PARTS LIST TROUBLESHOOTING ORDERING INFORMATION Certified ISO 9001 2008 Please read instructions p...

Страница 2: ...LADE AND V BLOCK CHART 12 4 0 EXPLODED VIEW AND PARTS LIST 13 5 0 TROUBLESHOOTING 14 6 0 SPRAYER OPTION 14 6 1 ANTI SPATTER SPRAYER 14 6 2 SPRAYER PROGRAMMING EVENTS SEQUENCE 15 6 3 SPRAYER MAINTENANC...

Страница 3: ...ical support and special applications please call the Tregaskiss Technical Service Department at 1 877 737 3111 or fax 1 877 737 2111 Our trained technicians are available between 8 30 AM and 4 30 PM...

Страница 4: ...NG ENSURE POWER SUPPLY IS OFF AND DISCONNECTED BEFORE PROCEEDING MOUNTING REAMER The TOUGH GUN Reamer should be installed within the weld cell at a convenient location Be sure to consider movable fixt...

Страница 5: ...Connection 2 RED LEAD 24 VDC supply that operates the board Connection 3 GREEN LEAD Cycle Complete Signal has one of two settings 1 Sourcing OR 2 Sinking Connection 4 ORANGE LEAD Cycle Start Signal St...

Страница 6: ...h installation and maintenance to verify proper operation When the TOUGH GUN Reamer is idle LED status should be Reamer Home ON Clamp Motor Valve Short OFF Reamer Ahead OFF Sprayer Valve Short OFF Unc...

Страница 7: ...BLOCK SETUP WARNING ENSURE POWER SUPPLY IS OFF AND AIR IS DISCONNECTED BEFORE PROCEEDING Remove four cover screws Lift clamp cover off Lift and rotate v block so desired size faces jaws NOTE Numbers...

Страница 8: ...OR REPLACEMENT Open motor shroud or remove completely by removing 2 screws using a 3 mm Allen wrench Remove tension lock screw Push motor in to release belt tension Disengage belt Release air lines fr...

Страница 9: ...assist in easy removal in the future 2 4 BELT REPLACEMENT Open rear cover Loosen tension lock screw Push motor in to release belt tension Remove belt Reverse order for reassembly 2 5 SOLENOID VALVE R...

Страница 10: ...oil Visually check air lines and interface cable for leaks and fraying Clean clamp jaw surfaces to ensure proper nozzle gripping WEEKLY Visually check the TOUGH GUN Reamer cutter blade The service lif...

Страница 11: ...11 3 2 ELECTRICAL SCHEMATIC...

Страница 12: ...8 01 TR 2150 RCT 01 401 46 62 0 938 TT 0938 01 TR 2150 RCT 01 401 48 62 1 060 TT 1060 01 TR 2150 RCT 01 401 72 62 1 060 TT 1060 01 TR 2150 RCT 01 401 81 62 1 060 TT 1060 01 TR 2150 RCT 01 401 87 62 1...

Страница 13: ...LONG N 26 TR 2234 FLOW CONTROL Y 9 TR 2452 GROMMET 2 Y 27 TT 2670 REAMER SPINDLE SHROUD Y 10 412 5 FEMALE SPADE CONNECTOR N 28 TR 2440 REAMER DRIVE BELT Y 11 411 12 6 ROCKER SWITCH N 29 TT 2322 LIMIT...

Страница 14: ...ROKEN CUTTER IMPROPER CUTTER BEING USED FLOW CONTROL VALVE SET TOO FAST GUN IMPROPERLY ALIGNED IN REAMER REPAIR OR REPLACE DAMAGED COMPONENTS ADJUST FEED RATE ADJUST FLOW CONTROL VALVE TOUGH GUN REAME...

Страница 15: ...ct spray operation to ensure adequate anti spatter compound is being applied WEEKLY Inspect unit for air leaks or damaged supply and interface lines which may cause unit to malfunction QUARTERLY Inspe...

Страница 16: ...320 RESERVOIR 5 SR 500 50 SPRAYER STEEL LINE KIT 6 TS 500 40 1 FEMALE QUICK CONNECT 7 TS 500 40 2 MALE QUICK CONNECT TS 500 40 QUICK CONNECT ASSEMBLY INCLUDES MALE FEMALE 9 TR 2237 1 4 TUBING 8 LONG 7...

Страница 17: ...eck valve giving users the ability to control the amount of TOUGH GARD Anti Spatter applied in each spray Also available the retrofitable flow control kit Part SR 500 55 7 3 WIRE CUTTER Reamer with st...

Страница 18: ...ed Systems are sold separately TOUGH GARD MULTI FEED SYSTEM PART DESCRIPTION CHOOSE 1 TG 103 05 2 5 GALLON PAIL UP TO 2 REAMERS TG 105 05 10 5 GALLON PAIL UP TO 10 REAMERS TG 103 55 2 55 GALLON DRUM U...

Страница 19: ...GUN Reamer part number TT XXXX XX XX XX Order Number Examples TT 0938 01 3 W 10 TT 1060 01 5 SW 12 Optional Reamer Stand 10 Stand only 12 Stand with FRL filter regulator lubricator S Sprayer C Spraye...

Страница 20: ...leader in the development and manufacture of semi automatic and robotic MIG welding guns and robotic peripherals TREGASKISS TOUGH GUN TOUGH LOCK and other names are trademarks of Tregaskiss a division...

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