Tregaskiss TOUGH GUN TT REAMER Скачать руководство пользователя страница 3

 

Tregaskiss reserves the right to repair, replace or refund the purchase price of non-conforming product. Product 
found not defective will be returned to the Buyer after notification by Customer Service. 
 
Tregaskiss makes no other warranty of any kind, expressed or implied, including, but not limited to the warranties 
of merchantability or fitness for any purpose. Tregaskiss shall not be liable under any circumstances to Buyer, or 
to any person who shall purchase from Buyer, for damages of any kind, including, but not limited to any direct, 
indirect, incidental or consequential damages or loss of production or loss of profits resulting from any cause 
whatsoever, including, but not limited to any delay, act, error or omission of Tregaskiss. 
 
Genuine Tregaskiss parts must be used for safety and performance reasons or the warranty becomes invalid. 
Warranty shall not apply if accident, abuse, or misuse damages a product, or if a product is modified in any way 
except by authorized Tregaskiss personnel. 
 

THANK YOU… 

…for selecting a TOUGH GUN™ Reamer. Manufacturing operations demand extremely dependable robotic 
equipment. With this in mind, the TOUGH GUN Reamer was designed and engineered to be a reliable tool to 
support high production within a robotic cell. As the name implies, the TOUGH GUN Reamer is made from 
durable materials and components engineered to perform in a rugged robotic welding environment. 
 
The instructions and illustrations in this Technical Guide make it easy for you to maintain your TOUGH GUN 
Reamer. 

Please read, understand, and follow all safety procedures

. Keep this Technical Guide booklet as a 

handy reference when ordering complete guns, parts and special options. 
 

For technical support and special applications, please call the Tregaskiss Technical Service Department 
at 1-877-737-3111 or fax 1-877-737-2111.

 Our trained technicians are available between 8:30 AM and 4:30 PM 

EST, and will answer your application or repair questions. 
 
Tregaskiss also manufactures complete robotic MIG gun systems designed and engineered to perform as a team 
in the high-volume robotic production environment. Components include TOUGH GUN Robotic Air-Cooled and 
Water-Cooled MIG Guns, TOUGH GUN Clutch and Mounting Arms. Contact your Tregaskiss representative or 
Tregaskiss for further information. 
 

GENERAL SAFETY 

Before installation or operation of the TOUGH GUN Reamer, please read and understand all safety precautions 
listed below. Failure to follow these instructions may result in personal injury or damage to the equipment. 
 

1.  Do not remove or deface warning and instruction labels from the unit. 
2.  Ensure that all equipment in the area is disabled and locked out before setting up, adjusting or conducting 

any work. 

3.  Ensure that electrical and pneumatic power to unit is off before performing maintenance or 

troubleshooting. 

4.  Ensure reset button is pressed to reset circuit board logic before doing any maintenance or 

troubleshooting with electrical power and/or pneumatic power on. 

5.  Check that electrical and pneumatic connections comply with the codes applicable to your country and 

state. 

6.  Keep hands away from unit while in operation. 
7.  For additional safety information, please refer to the following publications: 

 

ANSI STANDARD Z49.1, SAFETY IN WELDING AND CUTTING, 
American Welding Society, 550 LeJeune Rd. P.O. Box 351040, Miami, FL 33126 
 
ANSI STANDARD, SAFETY FOR ROBOTS AND ROBOT SYSTEMS, 
American National Standards Institute, 1430 Broadway, New York, NY 10018 
 
NFPA STANDARD 70-1978, NATIONAL ELECTRIC CODE, 
National Fire Protection Association, 1470 Atlantic Avenue, Boston, MA 02210 

 
 

Содержание TOUGH GUN TT REAMER

Страница 1: ...11300 and higher SAFETY WARRANTY INSTALLATION MAINTENANCE GUIDE TECHNICAL DATA OPTIONS EXPLODED VIEW PARTS LIST TROUBLESHOOTING ORDERING INFORMATION Certified ISO 9001 2008 Please read instructions p...

Страница 2: ...LADE AND V BLOCK CHART 12 4 0 EXPLODED VIEW AND PARTS LIST 13 5 0 TROUBLESHOOTING 14 6 0 SPRAYER OPTION 14 6 1 ANTI SPATTER SPRAYER 14 6 2 SPRAYER PROGRAMMING EVENTS SEQUENCE 15 6 3 SPRAYER MAINTENANC...

Страница 3: ...ical support and special applications please call the Tregaskiss Technical Service Department at 1 877 737 3111 or fax 1 877 737 2111 Our trained technicians are available between 8 30 AM and 4 30 PM...

Страница 4: ...NG ENSURE POWER SUPPLY IS OFF AND DISCONNECTED BEFORE PROCEEDING MOUNTING REAMER The TOUGH GUN Reamer should be installed within the weld cell at a convenient location Be sure to consider movable fixt...

Страница 5: ...Connection 2 RED LEAD 24 VDC supply that operates the board Connection 3 GREEN LEAD Cycle Complete Signal has one of two settings 1 Sourcing OR 2 Sinking Connection 4 ORANGE LEAD Cycle Start Signal St...

Страница 6: ...h installation and maintenance to verify proper operation When the TOUGH GUN Reamer is idle LED status should be Reamer Home ON Clamp Motor Valve Short OFF Reamer Ahead OFF Sprayer Valve Short OFF Unc...

Страница 7: ...BLOCK SETUP WARNING ENSURE POWER SUPPLY IS OFF AND AIR IS DISCONNECTED BEFORE PROCEEDING Remove four cover screws Lift clamp cover off Lift and rotate v block so desired size faces jaws NOTE Numbers...

Страница 8: ...OR REPLACEMENT Open motor shroud or remove completely by removing 2 screws using a 3 mm Allen wrench Remove tension lock screw Push motor in to release belt tension Disengage belt Release air lines fr...

Страница 9: ...assist in easy removal in the future 2 4 BELT REPLACEMENT Open rear cover Loosen tension lock screw Push motor in to release belt tension Remove belt Reverse order for reassembly 2 5 SOLENOID VALVE R...

Страница 10: ...oil Visually check air lines and interface cable for leaks and fraying Clean clamp jaw surfaces to ensure proper nozzle gripping WEEKLY Visually check the TOUGH GUN Reamer cutter blade The service lif...

Страница 11: ...11 3 2 ELECTRICAL SCHEMATIC...

Страница 12: ...8 01 TR 2150 RCT 01 401 46 62 0 938 TT 0938 01 TR 2150 RCT 01 401 48 62 1 060 TT 1060 01 TR 2150 RCT 01 401 72 62 1 060 TT 1060 01 TR 2150 RCT 01 401 81 62 1 060 TT 1060 01 TR 2150 RCT 01 401 87 62 1...

Страница 13: ...LONG N 26 TR 2234 FLOW CONTROL Y 9 TR 2452 GROMMET 2 Y 27 TT 2670 REAMER SPINDLE SHROUD Y 10 412 5 FEMALE SPADE CONNECTOR N 28 TR 2440 REAMER DRIVE BELT Y 11 411 12 6 ROCKER SWITCH N 29 TT 2322 LIMIT...

Страница 14: ...ROKEN CUTTER IMPROPER CUTTER BEING USED FLOW CONTROL VALVE SET TOO FAST GUN IMPROPERLY ALIGNED IN REAMER REPAIR OR REPLACE DAMAGED COMPONENTS ADJUST FEED RATE ADJUST FLOW CONTROL VALVE TOUGH GUN REAME...

Страница 15: ...ct spray operation to ensure adequate anti spatter compound is being applied WEEKLY Inspect unit for air leaks or damaged supply and interface lines which may cause unit to malfunction QUARTERLY Inspe...

Страница 16: ...320 RESERVOIR 5 SR 500 50 SPRAYER STEEL LINE KIT 6 TS 500 40 1 FEMALE QUICK CONNECT 7 TS 500 40 2 MALE QUICK CONNECT TS 500 40 QUICK CONNECT ASSEMBLY INCLUDES MALE FEMALE 9 TR 2237 1 4 TUBING 8 LONG 7...

Страница 17: ...eck valve giving users the ability to control the amount of TOUGH GARD Anti Spatter applied in each spray Also available the retrofitable flow control kit Part SR 500 55 7 3 WIRE CUTTER Reamer with st...

Страница 18: ...ed Systems are sold separately TOUGH GARD MULTI FEED SYSTEM PART DESCRIPTION CHOOSE 1 TG 103 05 2 5 GALLON PAIL UP TO 2 REAMERS TG 105 05 10 5 GALLON PAIL UP TO 10 REAMERS TG 103 55 2 55 GALLON DRUM U...

Страница 19: ...GUN Reamer part number TT XXXX XX XX XX Order Number Examples TT 0938 01 3 W 10 TT 1060 01 5 SW 12 Optional Reamer Stand 10 Stand only 12 Stand with FRL filter regulator lubricator S Sprayer C Spraye...

Страница 20: ...leader in the development and manufacture of semi automatic and robotic MIG welding guns and robotic peripherals TREGASKISS TOUGH GUN TOUGH LOCK and other names are trademarks of Tregaskiss a division...

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