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Travis Industries 616 GSR2 Insert, Руководство пользователя

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16

 

Installation  (for qualified installers only) 

© Travis Industries 

4140808 

100-01298 

Exhaust Restrictor  

 

 

Restrictor adjustment should only be done by a qualified installer. 

 

Set the exhaust restrictor to the required position as shown in the table below. 

 

NOTE: 

The appliance will slow down within 5 to 10 minutes of startup due to the bi-metallic damper 

closing.  Make sure to wait for at least 10 minutes before assessing flame quality.  

 

NOTE:

 The restrictor positions listed below are based upon laboratory testing. The optimum position may 

vary slightly.

 

 

 

Restrictor Settings 

Traditional Logs

 

Restrictor Settings 

Driftwood Logs

 

Restrictor Settings 

Stones

 

Natural Gas Short Vent 

(25’ or less)

 

#3 (stock) 

#1 

#2 

Natural Gas Tall Vent 

(25’ or more)

 

#3 (stock) 

#3 (stock) #3 

(stock) 

Propane Short Vent 

(25’ or less)

 

#1 #1 #2 

Propane Tall Vent 

(25’ or more)

 

#3 (stock) 

#3 (stock) 

#4 

 

 

 

 

Содержание 616 GSR2 Insert

Страница 1: ...AUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals Tested and Listed by ANSI Z21 88 2014 CSA 2 33 2014 Direct Vent Fireplace Insert Masonry or Factory Built Metal Wood Burning Firepl...

Страница 2: ... 616 GSR2 Insert has the same serial number as yours The serial number is below and to the left of the gas control valve This serial number will be needed in case you require service of any type Model 616 GSR2 Serial Number Purchase Date Purchased From Register your warranty online at traviswarranty com Or mail your warranty card to Travis Industries House of Fire 12521 Harbour Reach Drive Mukilte...

Страница 3: ...e Installation 26 Air Shutter Adjustment 27 Burner Removal 28 Before You Begin 30 Remote Control Warnings 30 Remote Set Up 31 Verify the Switch is on REMOTE 31 Synchronize the Transmitter to the IFC 31 Clearing the System Memory 31 Starting the Heater for the First Time 32 Location of Controls 32 Direct Operation 32 Continuous Intermittent Pilot Switch 33 Switching from Intermittent IPI to Continu...

Страница 4: ...d in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure The venting must not be connected to a chimney flue serving a separate solid fuel burning appliance Notify your insurance company before hooking up this fireplace The instructions in this manual must b...

Страница 5: ...ng and maintenance instructions that you will need at a later time Always follow the instructions in this manual Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off A barrier designed to reduce the risk of burns from the hot viewing glass i...

Страница 6: ...e feet 600 to 2 000 600 to 2 000 Maximum BTU Input Per Hour 39 000 39 000 Heating capacity will vary with floor plan insulation and outside temperature Dimensions Electrical Specifications for blowers Electrical Rating 120 Volts 1 8 Amps 60 Hz 205 watt Fuel This heater is shipped in natural gas NG configuration but may be converted to propane LP using the LP Conversion Kit included and the LP step...

Страница 7: ...est suited for the installation Packing List Propane LP Conversion Kit Remote Control Fireplace Altered tag attach to the fireplace 46 Flex Line with Adapter and Shutoff Valve Additional Items Required Faceplate 3 and 4 Diameter Gas Liner with Termination Kit sku 96200331 Gas Line Equipment shutoff valve pipe etc Panel Kit Fireback Kit Media Faceplate If using LP propane a conversion kit is requir...

Страница 8: ...nt light ventilation leading to premature bulb failure Fireplace Sizing Minimum Height 24 1 4 616mm Minimum Width 35 889mm Minimum Depth 16 1 2 420mm Hearth Depth see Hearth Requirements on the following page for full details 12 305mm The gas and electrical line should be installed prior to installing the heater For tight fits under 28 see the section Removing the Vent Connector See Leveling Bolts...

Страница 9: ...n the fireplace CAUTION Firebox floor removal is not covered under the appliance safety standard ANSI Z21 88 CSA 2 33 used in the safety certification of this appliance The Intertek safety certification does not apply to this method of installation Before installing the appliance using this method contact the Authority Having Jurisdiction to determine if this installation is acceptable in your are...

Страница 10: ... the non combustible top facing must extend 35 5 902mm above the base of the insert or to the bottom of the mantel whichever is less Mantel Clearances The maximum mantel depth is 12 305mm NOTE The combustible area above the facing must not protrude more than 3 4 20mm from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual S ide Wall Combusti...

Страница 11: ...This heater includes front and rear leveling bolts to accommodate fireplaces with a step down firebox NOTE To access the rear leveling bolts remove the burner see page 47 The leveling bolt holes are shown below 1 Remove the cover and gasket to access the rear leveling bolt Replace after adjustment ...

Страница 12: ...of the Insert The power cord is shipped attached to the side of the insert It may be routed to the front where it exits behind the face but in front of the surround panel See the directions below for details Using the Insert Wiring Kit When using the insert wiring kit remove and discard the cover plate on the side of the insert See the instructions included with the wiring kit for attaching the ki...

Страница 13: ...ng the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the heater This heater is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control valve to make sure the correct fuel is used see illustration on page 4 Installation must be performed by a qualified installer service agency or the g...

Страница 14: ...oute the included flex tube through the hole in the left side of the insert and out the front as shown below Bend the flex tube up Attach the included gas shutoff valve to the end of the flex tube and gas inlet as shown below Position so the valve is on the right as shown Leak test all gas line connections ...

Страница 15: ... above the chimney top Be careful not to crimp or rupture the liner when bending it into chimney offsets When installed the vent must meet all of the vent manufacturer s requirements Use the following vent 4 UL 441 or 1777 Gas Liner for Exhaust 3 UL 441 or 1777 Gas Liner for Air Inlet Duravent 6 5 8 to 3 4 Co Linear Adapter and Flashing Travis Part 98900124 Duravent High Wind Vertical Termination ...

Страница 16: ...up due to the bi metallic damper closing Make sure to wait for at least 10 minutes before assessing flame quality NOTE The restrictor positions listed below are based upon laboratory testing The optimum position may vary slightly Restrictor Settings Traditional Logs Restrictor Settings Driftwood Logs Restrictor Settings Stones Natural Gas Short Vent 25 or less 3 stock 1 2 Natural Gas Tall Vent 25 ...

Страница 17: ...s Industries 4140808 100 01298 Adjusting the Exhaust Restrictor Loosen the 4 screws holding the exhaust restrictor in place using a nutdriver Slide the exhaust restrictor to the desired position The photo below shows the exhaust restrictor in position 1 ...

Страница 18: ...ural Gas Short Vent 25 or less Closed stock Natural Gas Tall Vent 25 or more Open Propane Short Vent 25 or less Closed stock Propane Tall Vent 25 or more Open The diffuser must be adjusted before attaching the vent it is attached to the vent connector and is concealed once the vent is installed Use a screwdriver or pliers to bend the diffuser to a vertical position Diffuser Closed stock Diffuser O...

Страница 19: ...dustries 4140808 100 01298 Vent Installation Secure the vent to the insert and termination kit using screws For optimum performance keep the vent as straight as possible no 90 bends Inlet Exhaust Duravent Chimney Liner Termination Kit 3 76mm dia 4 102mm dia ...

Страница 20: ...Burning Fireplace Inlet Exhaust Re Line recommended Exhaust Only Re Line not recommended Direct Vent Cap Recommended Block Off Plate non combustible metal and or insulation Prevents odors from chimney entering room 6 5 8 to 3 4 Colinear Adapter Flashing A block off plate must seal the intake to the chimney space This way air is drawn down the chimney for combustion air Block Off Plate non combusti...

Страница 21: ...oroughly stretched 2 Remove the vent connector from the unit and attach it to the flex vent see the instructions on the following page 3 Pull on the flex vent until the vent connector is at the same height as the insert Temporarily attach the flex vent to the top of the chimney leave extra slack 4 Slide the insert into place guiding the vent connector into the guides on top of the insert 5 Attach ...

Страница 22: ...e Installation Travis Industries 4140808 100 01298 Vent Connector Attachment 1 Remove the exhaust restrictor to access the vent connector 2 Remove these 2 nuts using a 3 8 nutdriver 3 Tilt and remove the vent connector ...

Страница 23: ...08 100 01298 4 Make sure the gasket remains in place Use silicone if necessary to secure the gasket 5 Attach the 4 exhaust vent to the connector and secure with at least 3 screws 6 Attach the 3 intake vent to the connector and secure with at least 3 screws ...

Страница 24: ...s in place 8 Slide the vent connector into place making sure it fits underneath the tab on top of the insert see step 3 above for additional photos Continue to pull down on the connector until it is fully seated 9 Re attach the nuts removed in step 2 to secure the vent connector 10 Replace the exhaust restrictor Make sure it is in the correct position see Exhaust Restrictor on page 16 for details ...

Страница 25: ...mes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance The appliance must be completely cool before removing the glass Do not strike or slam the glass 1 The glass removal tool is located at the upper right of the convection area and may be removed with a nutdriver NOTE Replace the tool in this location after removing the glass frame 2 Remove the glass frame as...

Страница 26: ... the accent light bulbs are in place and work correctly NOTE Take care to not touch the bulb with your fingers use a cloth or paper towel 5 Install the media see the instructions included with the media kit 6 Replace the glass 7 Start the heater 8 Leak test all gas joints 9 Adjust the air shutter following the directions on the next page 10 Attach the face following the directions included with th...

Страница 27: ...ce The flames should be yellow with no sooting Adjust the air shutter if necessary to achieve the correct looking flame Correct Flames should be blue at the base yellow orange on the top If the flames are too tall or sooty on the ends open the air shutter Not Enough Air If the flames are all blue and short close the air shutter Too Much Air Rear air shutter gold Front air shutter red ...

Страница 28: ... Finalizing the Installation Travis Industries 4140808 100 01298 Burner Removal 1 Remove the burner attachment screws there are 2 in the front and 1 in the rear using a nutdriver 2 Remove the rear burner ...

Страница 29: ...ner as shown below 4 Install the firebacks See the firebacks installation instructions for details 5 Replace the front burner as shown 6 Replace the rear burner as shown 7 Re attach the burner attachment screws see step 1 above The two tabs on the rear burner rest on top of the front burner ...

Страница 30: ...ies or cover are removed the system may re start in standing pilot mode If this occurs when the heater is in Remote Mode you will not be able to turn the heater off manually from the battery box If you need to replace dead batteries make sure to turn the appliance off before removing the batteries NOTE If the batteries go dead the system will operate normally as long as household power 120v AC is ...

Страница 31: ... times 9 Press the ON button on the transmitter IFC will beep 3 times Figure 2 NOTE If power is cut off to the IFC for an extended period of time you may need to re synchronize the remote Clearing the System Memory This appliance uses an Integrated Fireplace Control IFC to store the unique code for the remote control If you wish to clear the system memory MAKE SURE GAS IS TURNED OFF TO THE APPLIAN...

Страница 32: ...see page 38 Location of Controls Direct Operation The fireplace may be directly operated from the battery holder accessed by removing the face The three positions are below see Figure 3 ON Burner turns on regardless of transmitter settings OFF Burner turns off regardless of transmitter settings REMOTE Burner is controlled by the transmitter Figure 3 NOTE When the battery holder switch is turned to...

Страница 33: ...xcessive fogging on the window after startup not just the first time the heater was started This is an aesthetic condition that may be remedied by switching the heater to continuous pilot Cold Glass or Heater Front in very cold conditions you may notice that the heater front and glass become very cold To remedy this switch the heater to continuous pilot Frequent On Off Operation if you are frequen...

Страница 34: ... Figure 5 Figure 5 Listen for the Beep Each time you press a button on the transmitter that controls the fireplace a beep will come from the IFC When you change thermostat target settings the IFC will not beep NOTE When the batteries start to get low the IFC will beep twice whenever a button is pressed When the batteries are nearly depleted the IFC will no longer beep See IFC Batteries on page 38 ...

Страница 35: ...e 8 STANDARD THERMOSTAT While in standard thermostat setting the transmitter will turn the burner on and off to achieve the target temperature see Figure 9 below To adjust the target temperature press the up and down buttons until a suitable temperature is achieved Figure 9 NOTE If the transmitter batteries go dead while in thermostat setting standard or smart the appliance will shut off after app...

Страница 36: ...isplay will display the 7 settings from OFF to HI for full on Figure 12 MANUAL MODE BLOWER OPERATION When in Manual Mode the blower will remain on even if the burner is turned off and the heater cools Either manually turn the blower off or turn off the heater by pressing the On Off button F Flame Height OFF Look here for mode controls Press the mode button to cycle through the mode settings Option...

Страница 37: ...rned on and off using the up and down buttons when in Comfort Control Mode see Figure 14 The center display will display either ON or OFF Figure 14 Display Fahrenheit or Celsius With the system in the OFF position press both the MODE and THERMOSTAT buttons simultaneously to toggle between Fahrenheit F and Celsius C Figure 15 F OFF MAX When in accent light mode this icon will appear darkened This i...

Страница 38: ... In applications where the appliance is required to provide heat we recommend replacing the batteries before each heating season Battery Replacement Battery Installation Install four AA batteries into the battery holder see Figure 17 below These batteries act as a power backup in case the household AC current goes out Transmitter Battery Installation Install the three included AAA batteries into t...

Страница 39: ...uring start up You may notice the smell is more acute if the appliance was left idle for a long period MAX F OFF Child Proof Indicator Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound This is the valve opening up and shutting down The appliance may creak with change of temperature THIS IS NORMAL Pilot Assembly The pilot flame will make a clicking ...

Страница 40: ...nt lights in your heater provide additional lighting The bulbs will burn out over time To replace follow the directions below Shut off gas to the heater and let it cool for 15 minutes Remove the glass see page 22 and media Replace the halogen bulbs with the following bulbs NOTE Take care to not touch the bulbs with your fingers use foam packing or a paper towel to handle the bulbs 35 Watt 120 Volt...

Страница 41: ... be accessed Loosen the two screws nearest the bulb to disengage the bulb from the holder Remove the bulb from the holder Replace the bulb making sure not to touch the bulb with your fingers grasp the bulb with the bulb packaging or a paper towel Tighten the screws until the bulb is secure do not over tighten this may damage the electrical contacts on the bulb Micro 1 16 Standard or Philips Screwd...

Страница 42: ...amaged Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service 5 Replace the media Clean and replace the glass If the glass is damaged replace Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace ...

Страница 43: ... getting electricity The fireplace is not up to temperature The blower fuse may be blown Check the breaker switch Let the fireplace burn for 10 minutes Replace the fuse See fuse location below Fireplace Will Not Distribute Heat The fireplace is not getting electricity The fireplace is not up to temperature Check the breaker switch Let the fireplace burn for at least 15 minutes Flames Are Too Blue ...

Страница 44: ... be done by a licensed or qualified service person Contact your local Travis Industries Dealer for a Replacement Parts List Orange Yellow System Jumper Purple Grey Pilot Sensor Spark Rod Comfort Control Valve Battery Box Manual On Off Accent Light s 3 Amp Fuse Optional Blower s 3 Amp Fuse Appliance Ground Accessory Power Appliance Ground Green Orange Yellow Green White Blue IPI CPI JUMPER WIRE Blu...

Страница 45: ...ly approved co linear direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting If the vent air intake system is disconnected for servicing or any other reason it must be resealed and or reinstalled WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual ...

Страница 46: ...ents lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of t...

Страница 47: ...carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Packing List Convert the appliance prior to installing the ga...

Страница 48: ...scard the stock seal plates Install the LP seal plates as shown below 5 Install the LP propane orifices ORIFICE SIZE ID Natural Gas LP Propane Front Burner Orifice 44 DMS 54 DMS Rear Burner Orifice 45 DMS 1 25mm DMS Front Orifice Rear Orifice Stock Seal Plate LP Seal Plate Stock Seal Plate LP Seal Plate ...

Страница 49: ...otor shown below The stepper motor adjustable regulator has an installation sheet included with it make sure to follow all of the directions Disconnect the wiring from the stepper motor Remove the stock stepper motor and replace with the LP version MAKE SURE IT IS CORRECTLY ORIENTED Secure using the screws included with the motor tighten to 25 Lb inches Leak test this area after installation to ve...

Страница 50: ...s 9 Heating Specifications 6 Important Information 2 Installation Options 6 Installation Warnings 7 Introduction 2 Leveling Bolts 11 Listing Details 2 Location of Controls 33 Low Battery Indicator 39 Lower Accent Lights 41 LP Conversion Instructions 48 Maintaining Your Heater s Appearance 41 Mantel Clearances 10 Manual On Off Smart Thermostat Standard Thermostat 36 Mode Controls Flame Blower Light...

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