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Table of Contents

1/10/2022 - 1559

616 MF GSR2

Introduction ...................................................... 2

Important Information ...................................... 2

Listing Details ................................................... 2

Features ............................................................ 6

Installation Options .......................................... 6

Heating Specifications ..................................... 6

Dimensions ....................................................... 6

Electrical Specifications (for blowers) ........... 6

Fuel .................................................................... 6

Installation Warnings ....................................... 7

Packing List ...................................................... 7

Additional Items Required ............................... 7

Order of Installation ......................................... 7

Fireplace Requirements .................................. 8

Masonry Fireplace Hearth Requirements ...... 8

Factory-Built (Metal) Wood-Burning Fireplace
Requirements ................................................... 9

Hearth Requirements ....................................... 9

Clearances ...................................................... 10

Televisions Placed Above the Insert ............ 11

Leveling Legs ................................................. 12

Electrical Requirements ................................ 13

Re-Routing the Power Cord to the Front of the
Insert ................................................................... 13

Using the Insert Wiring Kit................................... 13

Gas Line Requirements ................................. 14

Gas Inlet Pressure .............................................. 14

Gas Line Installation ...................................... 15

Vent Requirements ........................................ 16

Vent Installation ............................................. 17

Vent Location ................................................. 18

Altitude Considerations ................................. 18

Vent Attachment – Tight Installations .......... 19

Exhaust Restrictor Settings .......................... 21

Glass Frame Removal and Installation ........ 24

Steps for Finalizing the Installation ............. 25

Before You Begin ........................................... 28

Remote Set-Up

............................................... 29

Starting the Heater for the First Time

.......... 30

Location of Controls ...................................... 30

Direct Operation ............................................. 30

Intermittent/Continuous Pilot ....................... 31

Remote Operation .......................................... 32

Manual On-Off / Smart Thermostat / Standard
Thermostat ..................................................... 34

Mode Controls (Flame, Blower, Light,
Comfort Control, Under Light) ...................... 35

Mode Controls - continued ........................... 36

Display Fahrenheit or Celsius ...................... 36

Low Battery Indicator .................................... 37

Battery Replacement ..................................... 37

Power Outages ............................................... 37

Childproof Feature ......................................... 38

Normal Operating Sounds ............................ 38

Normal Operating Odors ............................... 38

Maintaining Your Heater's Appearance ....... 39

Accent Light Replacement ............................ 39

Under Light Bulb Replacement .................... 40

Yearly Service Procedure ............................. 42

Troubleshooting Table .................................. 43

Wiring Diagram .............................................. 44

Replacement Parts ........................................ 45

CONDITIONS & EXCLUSIONS ...................... 47

IF WARRANTY SERVICE IS NEEDED: ......... 47

LP Conversion Instructions .......................... 48

Fireback Installation ...................................... 52

Media Options - Overview ............................. 55

Crushed Glass Installation (Optional) ......... 56

Rock Embers (Optional) ................................ 58

Driftwood and Stones (Optional) .................. 59

Birch Log Set (Optional) ............................... 60

Tumbled Stone (Optional) ............................. 61

Media Examples and Recipes ....................... 62

Содержание 616 Diamond-Fyre GSR2

Страница 1: ...GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals Test...

Страница 2: ...benefit and enjoyment from your heater Important Information No other 616 Mod Fyre Insert has the same serial number as yours The serial number is below and to the left of the gas control valve This...

Страница 3: ...21 Glass Frame Removal and Installation 24 Steps for Finalizing the Installation 25 Before You Begin 28 Remote Set Up 29 Starting the Heater for the First Time 30 Location of Controls 30 Direct Operat...

Страница 4: ...lled in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structur...

Страница 5: ...rvice person Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Instruct ev...

Страница 6: ...g Specifications Natural Gas Propane Approximate Heating Capacity in square feet 600 to 2 000 600 to 2 000 Maximum BTU Input Per Hour 39 000 39 000 Heating capacity will vary with floor plan insulatio...

Страница 7: ...installer should follow the procedure best suited for the installation Packing List Propane LP Conversion Kit Remote Control Fireplace Altered tag attach to the fireplace 46 Flex Line with Adapter and...

Страница 8: ...2 597mm Minimum Width 35 889mm 34 5 8 880mm Minimum Depth 16 1 2 420mm 15 1 4 387mm Hearth Depth see Hearth Requirements on the following page for full details 0 0mm 0 0mm Hearth Extension 0 0mm 1 1...

Страница 9: ...I Z21 50 CSA 2 33 standard s used to certify the gas fired fireplace insert or UL 127 and ULC S627 standards used to certify solid fuel factory built fireplaces The Intertek safety certification will...

Страница 10: ...Piece Panel w Trim Kit 0 0mm 1 1 4 32mm Measured from the base of the insert NOTE the non combustible top facing must extend 35 1 2 902mm above the base of the insert or to the bottom of the mantel wh...

Страница 11: ...ponsibility for any negative impact on televisions placed near this insert Minimum Dimensions a Minimum Mantel Height above Base of Insert 34 3 4 883mm with 8 204mm mantel depth b Minimum Mantel Depth...

Страница 12: ...vis Industries 1 10 2022 1559 616 MF GSR2 Leveling Legs This heater includes front and rear leveling legs to accommodate fireplaces with a step down firebox Loosen the 4 bolts and adjust the legs down...

Страница 13: ...the Power Cord to the Front of the Insert The power cord is shipped attached to the side of the insert It may be routed to the front where it exits behind the face but in front of the surround panel...

Страница 14: ...sure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the...

Страница 15: ...n Route the included flex tube through the hole in the left side of the insert and out the front as shown below Bend the flex tube up Attach the included gas shutoff valve to the end of the flex tube...

Страница 16: ...st reline the entire length of the chimney and terminate above the chimney top Be careful not to crimp or rupture the liner when bending it into chimney offsets When installed the vent must meet all o...

Страница 17: ...1 10 2022 1559 616 MF GSR2 temperatures restrictive vent terminations or influence from mechanical systems Vent Installation Secure the vent to the insert and termination kit using screws For optimum...

Страница 18: ...may be required to adjust the restrictor position Vent Configurations Altitude Considerations This heater has been tested at altitudes ranging from sea level to 6 000 feet 1 800 M In this testing we...

Страница 19: ...ight installations See the directions below for installation 1 Locate the screw in the top center of the front of the insert Use a nut driver to remove the screw and slide the connector toward the bac...

Страница 20: ...iners straight and cut to length height of the insert Attach the bottom of the flex liners to the connector removed in step 1 4 Slide the insert into place while guiding the vent connector into the gu...

Страница 21: ...Finalizing the Installation 21 Travis Industries 1 10 2022 1559 616 MF GSR2 Exhaust Restrictor Settings...

Страница 22: ...Vent Part For inserts that use 3 exhaust and 3 intake 46DVA HCL33 For inserts that use 4 exhaust and 3 intake 46DVA HCL34 Refer to the kit manufacturer s instructions for details and requirements for...

Страница 23: ...with Travis Industries gas inserts These kits can be purchased from your DuraVent dealer Application DuraVent Part DuraVent Stock For inserts that use 3 exhaust and 3 intake 46DVA CLTA 810014742 For...

Страница 24: ...comes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance The appliance must be completely cool before removing the glass Do not strike or slam the glass 1 The gla...

Страница 25: ...ronize the transmitter to the IFC see page 29 4 Make sure the accent light bulbs are in place and work correctly NOTE Take care to not touch the bulb with your fingers use a cloth or paper towel 5 Ins...

Страница 26: ...r Shutter Adjustment Left More Air Let the heater burn for fifteen minutes make sure the media and glass are in place The flames should be yellow with no sooting Adjust the air shutter if necessary to...

Страница 27: ...n 1 Remove the 8 screws that secure the media tray to the burners set the screws aside for re installation Lift the media tray and remove it from the firebox 2 Install the firebacks See the fireback i...

Страница 28: ...ilot or auxiliary power input This allows you to tailor the remote to the appliance We do not recommend disabling the standing pilot option for our gas appliances This feature may be recommended for c...

Страница 29: ...the battery box IFC will beep 3 times 16 Press the ON button on the transmitter IFC will beep 3 times Figure 2 NOTE If power is cut off to the IFC for an extended period you may need to re synchronize...

Страница 30: ...ation of Controls Direct Operation The fireplace may be directly operated from the battery holder accessed by removing the face The three positions are below see Figure 3 ON all the way left Burner tu...

Страница 31: ...excessive fogging on the window after startup not just the first time the heater was started This is an aesthetic condition that may be remedied by switching the heater to continuous pilot Cold Glass...

Страница 32: ...eed to reset the pilot mode during the heating season we have listed a few strategies below Option 1 Remember to periodically turn on the heater during the heating season If you use your heater for su...

Страница 33: ...verview The transmitter display has four main sections see Figure 5 Figure 5 Listen for the Beep Each time you press a button on the transmitter that controls the fireplace a beep will come from the I...

Страница 34: ...igure 8 STANDARD THERMOSTAT While in standard thermostat setting the transmitter will turn the burner on and off to achieve the target temperature see Figure 9 below To adjust the target temperature p...

Страница 35: ...d using the up and down buttons when in Blower Speed Mode see Figure 12 The center display will display the 7 settings from OFF to HI for full on Figure 12 MANUAL MODE BLOWER OPERATION When in Manual...

Страница 36: ...ration below The center display will display either ON or OFF Under Light AUX The Under Light may be turned on and off using the up and down buttons see illustration below You can adjust the brightnes...

Страница 37: ...ox when this occurs see Battery Installation on page 37 In applications where the appliance is required to provide heat we recommend replacing the batteries before each heating season Battery Replacem...

Страница 38: ...and off see Figure 15 below HINT This feature is especially useful while using the thermostat setting Figure 15 Normal Operating Sounds Normal Operating Odors This appliance has several areas that re...

Страница 39: ...ide additional lighting The bulbs will burn out over time To replace follow the directions below 1 Shut off gas to the heater and let it cool for 15 minutes 2 Remove the glass see page 24 and media 3...

Страница 40: ...ights in your insert provide additional lighting The bulbs will burn out over time Replace the halogen bulbs with the following bulbs 35 Watt 120 Volt T4 Halogen Bulb GY6 35 Base To replace follow the...

Страница 41: ...ners see Burner Removal section for details 6 Remove the bulbs from the socket by pulling the bulbs directly away from the socket do not twist 7 Gently insert the pins on the replacement bulb into the...

Страница 42: ...Check the gas control valve and the gas lines If damage is found discontinue use and contact your dealer for service Clean the air channels ducts and blower if applicable Inspect vent and vent termin...

Страница 43: ...s not getting electricity The fireplace is not up to temperature The blower fuse may be blown Check the breaker switch Let the fireplace burn for 10 minutes Replace the fuse See fuse location below Fi...

Страница 44: ...4 Maintenance Travis Industries 1 10 2022 1559 616 MF GSR2 Wiring Diagram CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operatio...

Страница 45: ...cracked or broken Replacement of the glass should be done by a licensed or qualified service person Description SKU GAS CONTROL VALVE NG w STPR MTR 250 01612 CNTRL MODULE 250 03826 PILOT ASSY PSE 2 WA...

Страница 46: ...6 Safety Label Travis Industries 1 10 2022 1559 616 MF GSR2 Safety Label The safety listing label is attached to the operating tag chained to the heater near the gas control valve A copy is shown belo...

Страница 47: ...is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gaskets corroded or cracked logs ember...

Страница 48: ...ce agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer...

Страница 49: ...22 1559 616 MF GSR2 3 Remove the 2 screws that secure the burners to the floor of the firebox set screws aside for re installation 4 Lift the front burner and remove it from the firebox 5 Lift the rea...

Страница 50: ...2022 1559 616 MF GSR2 6 Remove and discard the stock seal plates Install the LP seal plates as shown below 7 Install the LP propane orifices ORIFICE SIZE ID Natural Gas LP Propane Front Burner Orifice...

Страница 51: ...the stepper motor shown below The stepper motor adjustable regulator has an installation sheet included with it make sure to follow all of the directions Disconnect the wiring from the stepper motor...

Страница 52: ...d the glass We recommend ammonia free glass cleaner i e vinegar and water to clean the fireback CURING BLACK PAINTED FIREBACKS The black painted firebacks will fully cure under heat Run the appliance...

Страница 53: ...F GSR2 4 With the rear fireback resting in place install the left fireback into the firebox as shown below 5 Replace the left fireback clip to secure the right fireback in place 6 Install the right fi...

Страница 54: ...only Travis Industries 1 10 2022 1559 616 MF GSR2 7 Replace the media tray NOTE The tray may not fit unless the firebacks are all the way against the fireback walls 8 When the fireback installation is...

Страница 55: ...requires media to complete the installation This insert is very flexible with the placement of the media which allows the look to be customized to fit your aesthetic tastes At a minimum every installa...

Страница 56: ...appliance requires the use of a fireback kit Install the Fireback BEFORE installing the media Measuring Glass Quantity Travis Industries offers glass in 10 lb boxes The 616 Mod Fyre uses 8 lbs of gla...

Страница 57: ...ia tray and burner The glass must be only 1 layer thick on the burners but can be 2 layers thick on the media tray 3 Make sure glass does not drop down into the pilot area below the cover and that the...

Страница 58: ...back BEFORE installing the media Overview This kit comes with ember glass 4lbs and 2 sizes of ember material 1 2 lb of small rocks and 4lbs of large rocks Amount of Ember Rock Needed Ember Glo Glass 4...

Страница 59: ...talling the media This appliance requires the use of a fireback kit Install the Fireback BEFORE installing the media Overview This kit contains 13 pieces of non combustible media used to decorate the...

Страница 60: ...fore installing the media This appliance requires the use of a fireback kit Install the Fireback BEFORE installing the media Overview This kit contains 12 pieces of non combustible media used to decor...

Страница 61: ...his appliance requires the use of a fireback kit Install the Fireback BEFORE installing the media Overview This kit contains 30 pounds of tumbled stone used to decorate the firebox You may use this ki...

Страница 62: ...ftwood Twigs Stones and Glass Example Recipe Driftwood and Stone Log set 94500960 Crushed Glass Platinum 94500580 o Qty used 8 lbs Driftwood Stones and Embers EG Glass Example Recipe Driftwood and Sto...

Страница 63: ...Stones and Glass Example Recipe Birch and Stone Set 94500942 Crushed Glass Platinum 94500580 o Qty used 8 lbs Birch Logs Stones and Embers EG Glass Example Recipe Birch and Stone Set 94500942 Embers a...

Страница 64: ...us Pilot 31 Introduction 2 Leveling Legs 12 Listing Details 2 Location of Controls 30 Low Battery Indicator 37 LP Conversion Instructions 48 Maintaining Your Heater s Appearance 39 Mantel Clearances 1...

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