background image

-8-

VII. SEQUENCE OF OPERATION

VII. a - REFRIGERATION SYSTEM - HOLD MODE:

1.  The controller monitors the air temperature and    

 

senses a need for cooling. 

 

a)   The relay that controls the compressor is  

 

 

 

energized.

3.  The expansion valve monitors the evaporator    

 

superheat and meters the amount of refrigerant    

 

entering the evaporator.

4.  The controller senses the air temperature 

 

requirements have been met.

 

a)   De-energizes the relay that controls the  

 

 

 

compressor.

5.  Unit is cycled by controller.

VII. b - REMOTE REFRIGERATION SYSTEM (TBC1H,   

TBC1HR, TBC2H & TBC2HR only):

1.  The controller must be in a chill or hold mode.

2.  The controller monitors the air temperature and    

 

senses a need for cooling. 

 

a)   The relay that controls the solenoid valve is    

 

 

energized.

 

 

1-Solenoid valve is energized and refrigerant   

 

        flows to the evaporator.

 

 

2-Fans are operating at high speed.

3.  The low pressure switch closes with pressure    

 

rise.

 

a)  The compressor motor is energized and  

 

 

 

refrigerant is pumped through the system.

4.  The expansion valve monitors the evaporator    

 

superheat and meters the amount of refrigerant    

 

entering the evaporator.

5.  The controller senses the air temperature 

 

requirements have been met.

 

a)   De-energizes the relay that controls the  

 

 

 

solenoid valve.

 

 

1-Solenoid valve is de-energized and closes.   

 

 

   Refrigerant flow to the evaporator stops.

 

 

2-Fan operation changes to low speed.

6.  Compressor continues to run.  Low pressure  

 

 

control opens as pressure drops.

 

a)  Compressor motor de-energized.

7.  Unit is cycled by controller.

VII. c - IDLE MODE:

1.  Conditions

 

a)  Unit connected to correct voltage.

 

b)  Safety thermostat closed.

2.  Door heater energized.

3.  Main switch closed - controller energized.

 

a)  Main contactor energized, contacts close.

4.  Controller displays main menu.

5.  Controller maintains cabinet air temperature at    

 

hold mode temperature.

VII. d - HOLD MODE:

Product will be held automatically at chilled tempera-

ture when all active probes have reached the target 

temperature when in

 any 

mode.  If a 

BY TIME

 mode 

is selected, the unit enters hold mode automatically 

after the time has expired. 

VII. d - HOLD MODE (cont

d):

1.  Unit is in IDLE mode.

2.  Hold mode is initiated.

NOTE: When the hold mode is initiated, two timers 

run.  One tracks the time in the hold mode and the 

other tracks the time since the last defrost (hold 

mode defrosts at a programable interval).

 

a)  The refrigeration system will cycle on the air   

 

 

temperature of the cabinet. 

 

 

1-ON at the set-point plus differential.

 

 

2-OFF when set-point reached.

 

b)  The hold mode has an automatic defrost 

 

 

cycle.  The operator can program the 

 

 

interval between defrost cycles to suit their    

 

 

operational needs.

 

 

1-When the defrost cycle is complete and the  

 

 

   unit returns to the hold mode, the 

 

 

   evaporator fans will not operate until the

 

 

   coil temperature is below 20°F.

3.  Hold mode is terminated by pressing the exit key.

NOTE: If the HOLD MODE is terminated  by the op-

erator with the defrost cycle in progress, the defrost 

mode will continue until completion before going 

into idle mode.

VII. e - BY TIME CHILL MODE:

1.  Unit is in IDLE mode.

2.  Chill type is selected and a cycle time is entered   

 

then start key is pressed.

3.   The refrigeration system will cycle on the 

 

blasting air temperature set-point.

 

a)  ON at the set-point plus differential.

 

b)  OFF when set-point is reached.

4.  If SPEED has been selected, the refrigeration  

 

 

system will cycle on the new blasting air 

 

temperature set-point after softchill condition is   

 

met, i.e. 70 percent of time has expired. 

5.  Chill mode is terminated when time expires.

 

a)   Buzzer sounds until muted.

6.  At the end of a chill cycle the unit will enter the    

 

hold mode.

 

a)  If the end of the chill cycle is acknowledged    

 

 

by pressing the STOP/RESET key, the unit    

 

 

will enter the idle mode. 

VII. f - CHILL OR FREEZE MODE BY TEMP:

1.  Unit is in IDLE mode.

2.  Chill type is selected and a target temperature is   

 

entered then start key pressed and probe 

 

selected.

3.   The refrigeration system will cycle on the 

 

blasting air temperature set-point.

4.   Chill mode is terminated when all the product    

 

probes reach the target chill temperature.

Содержание TBC13

Страница 1: ... intended to be all encompassing but is written to supplement the formal training on the job experience and other product knowledge acquired by Authorized Traulsen Service Agents Before proceeding with any work you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for...

Страница 2: ...ode 8 d Hold Mode 8 e By Time Chill Freeze Mode 8 f By Temp Chill Freeze Mode 9 g By Product Chill Freeze Mode 9 h Defrost Mode 9 VIII SERVICE PROCEDURES a Temperature Sensors 9 b Expansion Valve 9 10 c Door Perimeter Heaters 10 d Compressor 10 11 e Condenser Fan Assembly 11 f Condenser Coil 11 g Pressure Control 11 h Evaporator Coil 11 i Filter Drier 12 j Evaporator Blower 12 k Checking For Leaks...

Страница 3: ... the factory II e WIRING DIAGRAMS Refer to the wiring diagrams on pages 16 thru 18 for any service work performed on the unit Should you require another copy please contact Traulsen Service at 800 825 8220 and provide the model and serial number of the unit involved II f TOOL REQUIREMENTS For most jobs a standard set of hand tools a VOM with AC current tester electrically conductive field service ...

Страница 4: ...FRIGERATION SYSTEM INSTALLATION All Traulsen blast chillers with the exception of model TBC5 require the use of a floor drain or floor mounted condensate evaporator for condensate removal Refer to Section IV h of the blast chill owner s manual for more information Remote refrigeration installation requirements apply only to models TBC1H TBC1HR and TBC2H TBC2HR A remote condensing unit op erating o...

Страница 5: ...eable parts Should you encounter a faulty or damaged control it will need to be replaced IV b THE TOOLBOX The TOOLBOX can be accessed by pressing the MANUAL tab and then the TOOLBOX icon on top of the MANUAL menu screen From the MANUAL menu screen press the TOOLBOX icon The control will now display the TOOLBOX menu It includes three security levels Press USER for operator level access This provide...

Страница 6: ...Allow the cabinet to idle for at least 1 minute before beginning a test IV e SERVICE MENU FEATURES CALIBRATE This features allows for calibration of the touchscreen s accuracy Press CALIBRATE than each of the five plus symbols as closely as possible to do so Note use of a stylus is highly recommended TEMPERATURES Displays key temperature sensor data Expected values for each should be in similar to...

Страница 7: ...V CONTROL ARCHITECTURE 6 LEGEND 1 UI Power 5 Label Printer Communication 2 USB Port used 6 Paper Printer Power 3 USB Port unused 7 Paper Printer Communica tion 4 Label Printer Power ...

Страница 8: ...ings the start capacitor and start windings into the circuit As the motor reaches operating speed less amperage through run winding the normally open contacts open and removes the start capacitor and start windings from the circuit Evaporator Fan Draws air from the cabinet and moves air through the evaporator coil Defrost Heater Defrosts evaporator coils and prevents water droplets from evaporator...

Страница 9: ...target temperature when in any mode If a BY TIME mode is selected the unit enters hold mode automatically after the time has expired VII d HOLD MODE cont d 1 Unit is in IDLE mode 2 Hold mode is initiated NOTE When the hold mode is initiated two timers run One tracks the time in the hold mode and the other tracks the time since the last defrost hold mode defrosts at a programable interval a The ref...

Страница 10: ... temperature the display will alternate with DONE and the buzzer will sound a At the end of the chill cycle the unit will enter idle mode VII g BY PRODUCT CHILL OR FREEZE MODE 1 Unit is in IDLE mode 2 Product type is selected 3 The refrigeration system will cycle on the blasting air temperature set point 4 Chill mode is terminated when pre programmed condition is met If product is chilled using BY...

Страница 11: ...round the perimeter of the door opening under the breaker caps and secure in place with aluminum tape Some replacement of insulation may be required 4 Make the wire connections and push back up into the cabinet to allow for breaker caps to be reinstalled 5 Reinstall the breaker caps VIII e COMPRESSOR WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNIN...

Страница 12: ...REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN NOTE This procedure applies to all blast chill models 1 Evacuate the refrigeration system NOTE The use of reclaiming equipment is mandatory VIII f CONDENSER COIL cont d 2 Remove fan guard and fan shroud from condensing coil 3 Disconnect...

Страница 13: ...eration VIII i FILTER DRIER WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN 1 Pump down refrigeration system Warning after pump down refrigerant lines will contain press...

Страница 14: ... the system and check for proper operation IX l EVACUATING THE SYSTEM WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN Introduction Refrigeration reclaiming equipment is ...

Страница 15: ...ns require that every system failure be treated as a massive clean up 14 IX n SYSTEM CLEAN UP INTRODUCTION cont d WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN If a co...

Страница 16: ...re area 1 To begin removing the gasket to be replaced grasp it firmly by one corner and pull it out 2 Insert the new gasket by the four corners first by using a rubber mallet or hammer with a block of wood 3 After the corners are properly inserted work your way towards the center from both ends by gently hitting with a mallet until the gasket is completely seated in place see below diagram for pro...

Страница 17: ... 16 IX WIRING DIAGRAM MODEL TBC5 ...

Страница 18: ... 17 X WIRING DIAGRAM MODEL TBC13 ...

Страница 19: ... 18 XI WIRING DIAGRAM MODEL TBC1H TBC1HR ...

Страница 20: ...duct ex chicken tender Use chill by time d Product held at room temp too long Verify actual product temp using a manual thermometer a Main circuit breaker open Close breaker b Fuse open on control power supply Replace fuse c Internal circuit breaker open Close internal breaker d Control power supply malfunction Replace control board e Main ON OFF switch OFF Switch power to ON position a Low incomi...

Страница 21: ...heater malfunction Replace defrost heater b Wired wrong or faulty connection Verify correct wiring and connections c Relay contacts open Replace relay d Coil sensor failure Replace coil sensor e Control malfunction Replace control board f Relay board malfunction Replace relay board g Open fuse Replace fuse a Date time settings incorrect Set correct date and or time on the control a Condensate evap...

Страница 22: ...1 Compressor 321 60233 00 1 Condenser Coil 322 60056 00 1 Solenoid Valve 325 60001 00 1 Filter Drier 325 60103 00 1 Condenser Fan Blade 325 60135 00 1 Cabinet Air Sensor green 337 60405 01 2 Coil Sensor blue 337 60406 01 3 Liquid Line Sensor yellow 337 60407 01 1 Air Filter 341 60062 00 1 Thermal Expansion Valve 325 60080 31 1 Evaporator Coil 322 60053 00 1 Evaporator Fan 325 60073 01 1 Cord Plug ...

Страница 23: ...333 60451 00 1 I O Hybrid Relay Harness 333 60452 00 1 Chill Compressor 321 60236 02 1 Maintenance Compressor 321 60243 12 1 Condenser Coil 322 60067 00 1 Solenoid Valve 325 60001 04 1 Filter Drier 325 60103 00 1 Condenser Fan Blade 325 60202 00 1 Condenser Fan Motor 338 60058 00 1 Cabinet Air Sensor green 337 60405 01 2 Coil Sensor blue 337 60406 01 3 Liquid Line Sensor yellow 337 60407 01 1 Ther...

Страница 24: ...Hybrid Relay Harness 333 60452 00 1 2 Maintenance Compressor 321 60236 00 1 2 Condenser Coil 325 60122 00 1 2 Solenoid Valve 1 325 60001 00 1 2 Solenoid Valve 2 325 60001 01 1 2 Filter Drier 325 60103 00 1 2 Condenser Fan Blade 325 60088 00 1 2 Condenser Fan Motor 32560214 00 2 4 Cabinet Air Sensor green 337 60405 01 2 4 Coil Sensor blue 337 60406 01 3 6 Liquid Line Sensor yellow 337 60407 01 1 2 ...

Страница 25: ... 24 ...

Страница 26: ...Traulsen 4401 Blue Mound Road Fort Worth TX 76106 Phone 800 825 8220 Fax Svce 817 740 6757 Website www traulsen com HOURS OF OPERATION Monday thru Friday 7 30 am 4 30 pm CST Quality Refrigeration ...

Отзывы: