Traulsen TBC13 Скачать руководство пользователя страница 8

VI. COMPONENT FUNCTION

Compressor   

 

Pumps refrigerant through refrigeration lines and components.

Condenser Fan 

 

Draws air across condenser coil to aid in removing heat from the refrigerant and    

 

 

 

 

moves air across compressor to aid in cooling the compressor.

Dual Pressure Control  

Low side monitors suction pressure at compressor.  Shuts compressor OFF when  

(TBC1H & TBC2H only) 

 

low pressure setting is reached (cut-out).  Allows compressor to run when 

 

 

 

 

pressure rises to cut-in setting.

 

 

 

 

High side monitors discharge pressure at compressor.  Shuts compressor OFF  

 

 

 

 

 

when high side pressure setting is reached (cut-out).  Allows compressor to run    

 

 

 

 

when pressure returns to cut-in setting.

 

 

 

 

The differential is the difference in pressure between open and closed states of the  

 

 

 

 

pressure switch.

Start Capacitor  

 

Wired in series with the start windings to help start compressor motor.

Run Capacitor  

 

Continually in circuit to help compressor motor during operation.

Thermal Overload 

 

Removes power from compressor if the internal temperature of the compressor    

 

 

 

 

becomes too high (auto reset).

Start Relay 

 

 

Senses current of run winding of compressor motor.  Normally open contacts  

 

 

 

 

 

close when run winding draws a high amperage at start and brings the start 

 

 

 

 

capacitor and start windings into the circuit.  As the motor reaches operating  

 

 

 

 

 

speed (less amperage through run winding), the normally open contacts open and   

 

 

 

 

removes the start capacitor and start windings from the circuit.

Evaporator Fan 

 

Draws air from the cabinet and moves air through the evaporator coil.  

Defrost Heater  

 

Defrosts evaporator coils and prevents water droplets from evaporator coil from    

 

 

 

 

freezing before they can drain to the condensate pan.  Operates only during  

 

 

 

 

 

defrost cycle.

Air Temperature Sensor 

Monitors air temperature inside the cabinet.

Coil Temperature Sensor 

Monitors the suction line temperature at evaporator during defrost cycle.

Food Temperature Probe 

Monitors temperature of food product.

Solenoid Valve  

 

Normally closed.  When energized, allows refrigerant to flow from receiver to  

 

 

 

 

 

evaporator coil.

Door Perimeter Heater  

Prevents condensate on door frame.

Controller 

 

 

Performs the following functions:

 

 

 

 

a) Displays all data for the current mode of operation.

 

 

 

 

b) Cycles refrigeration system to maintain cabinet temperature.

 

 

 

 

c) Monitors power failures.

Power Supply Boards   

Provides DC voltage to control system.

Relay Board   

 

Performs the following functions:

 

 

 

 

a) Cycles fans.

 

 

 

 

b) Controls outputs to heaters and compressor relays.

Thermal Fuse   

 

TBC1H, TBC1HR, TBC2H and TBC2HR only.  Monitors cabinet air temperature.   

 

 

 

 

 

Opens circuit to defrost heater if cabinet temperature exceeds 230°F.

-7-

Содержание TBC13

Страница 1: ... intended to be all encompassing but is written to supplement the formal training on the job experience and other product knowledge acquired by Authorized Traulsen Service Agents Before proceeding with any work you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for...

Страница 2: ...ode 8 d Hold Mode 8 e By Time Chill Freeze Mode 8 f By Temp Chill Freeze Mode 9 g By Product Chill Freeze Mode 9 h Defrost Mode 9 VIII SERVICE PROCEDURES a Temperature Sensors 9 b Expansion Valve 9 10 c Door Perimeter Heaters 10 d Compressor 10 11 e Condenser Fan Assembly 11 f Condenser Coil 11 g Pressure Control 11 h Evaporator Coil 11 i Filter Drier 12 j Evaporator Blower 12 k Checking For Leaks...

Страница 3: ... the factory II e WIRING DIAGRAMS Refer to the wiring diagrams on pages 16 thru 18 for any service work performed on the unit Should you require another copy please contact Traulsen Service at 800 825 8220 and provide the model and serial number of the unit involved II f TOOL REQUIREMENTS For most jobs a standard set of hand tools a VOM with AC current tester electrically conductive field service ...

Страница 4: ...FRIGERATION SYSTEM INSTALLATION All Traulsen blast chillers with the exception of model TBC5 require the use of a floor drain or floor mounted condensate evaporator for condensate removal Refer to Section IV h of the blast chill owner s manual for more information Remote refrigeration installation requirements apply only to models TBC1H TBC1HR and TBC2H TBC2HR A remote condensing unit op erating o...

Страница 5: ...eable parts Should you encounter a faulty or damaged control it will need to be replaced IV b THE TOOLBOX The TOOLBOX can be accessed by pressing the MANUAL tab and then the TOOLBOX icon on top of the MANUAL menu screen From the MANUAL menu screen press the TOOLBOX icon The control will now display the TOOLBOX menu It includes three security levels Press USER for operator level access This provide...

Страница 6: ...Allow the cabinet to idle for at least 1 minute before beginning a test IV e SERVICE MENU FEATURES CALIBRATE This features allows for calibration of the touchscreen s accuracy Press CALIBRATE than each of the five plus symbols as closely as possible to do so Note use of a stylus is highly recommended TEMPERATURES Displays key temperature sensor data Expected values for each should be in similar to...

Страница 7: ...V CONTROL ARCHITECTURE 6 LEGEND 1 UI Power 5 Label Printer Communication 2 USB Port used 6 Paper Printer Power 3 USB Port unused 7 Paper Printer Communica tion 4 Label Printer Power ...

Страница 8: ...ings the start capacitor and start windings into the circuit As the motor reaches operating speed less amperage through run winding the normally open contacts open and removes the start capacitor and start windings from the circuit Evaporator Fan Draws air from the cabinet and moves air through the evaporator coil Defrost Heater Defrosts evaporator coils and prevents water droplets from evaporator...

Страница 9: ...target temperature when in any mode If a BY TIME mode is selected the unit enters hold mode automatically after the time has expired VII d HOLD MODE cont d 1 Unit is in IDLE mode 2 Hold mode is initiated NOTE When the hold mode is initiated two timers run One tracks the time in the hold mode and the other tracks the time since the last defrost hold mode defrosts at a programable interval a The ref...

Страница 10: ... temperature the display will alternate with DONE and the buzzer will sound a At the end of the chill cycle the unit will enter idle mode VII g BY PRODUCT CHILL OR FREEZE MODE 1 Unit is in IDLE mode 2 Product type is selected 3 The refrigeration system will cycle on the blasting air temperature set point 4 Chill mode is terminated when pre programmed condition is met If product is chilled using BY...

Страница 11: ...round the perimeter of the door opening under the breaker caps and secure in place with aluminum tape Some replacement of insulation may be required 4 Make the wire connections and push back up into the cabinet to allow for breaker caps to be reinstalled 5 Reinstall the breaker caps VIII e COMPRESSOR WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNIN...

Страница 12: ...REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN NOTE This procedure applies to all blast chill models 1 Evacuate the refrigeration system NOTE The use of reclaiming equipment is mandatory VIII f CONDENSER COIL cont d 2 Remove fan guard and fan shroud from condensing coil 3 Disconnect...

Страница 13: ...eration VIII i FILTER DRIER WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN 1 Pump down refrigeration system Warning after pump down refrigerant lines will contain press...

Страница 14: ... the system and check for proper operation IX l EVACUATING THE SYSTEM WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN Introduction Refrigeration reclaiming equipment is ...

Страница 15: ...ns require that every system failure be treated as a massive clean up 14 IX n SYSTEM CLEAN UP INTRODUCTION cont d WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLESAND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE INJURY TO THE SKIN If a co...

Страница 16: ...re area 1 To begin removing the gasket to be replaced grasp it firmly by one corner and pull it out 2 Insert the new gasket by the four corners first by using a rubber mallet or hammer with a block of wood 3 After the corners are properly inserted work your way towards the center from both ends by gently hitting with a mallet until the gasket is completely seated in place see below diagram for pro...

Страница 17: ... 16 IX WIRING DIAGRAM MODEL TBC5 ...

Страница 18: ... 17 X WIRING DIAGRAM MODEL TBC13 ...

Страница 19: ... 18 XI WIRING DIAGRAM MODEL TBC1H TBC1HR ...

Страница 20: ...duct ex chicken tender Use chill by time d Product held at room temp too long Verify actual product temp using a manual thermometer a Main circuit breaker open Close breaker b Fuse open on control power supply Replace fuse c Internal circuit breaker open Close internal breaker d Control power supply malfunction Replace control board e Main ON OFF switch OFF Switch power to ON position a Low incomi...

Страница 21: ...heater malfunction Replace defrost heater b Wired wrong or faulty connection Verify correct wiring and connections c Relay contacts open Replace relay d Coil sensor failure Replace coil sensor e Control malfunction Replace control board f Relay board malfunction Replace relay board g Open fuse Replace fuse a Date time settings incorrect Set correct date and or time on the control a Condensate evap...

Страница 22: ...1 Compressor 321 60233 00 1 Condenser Coil 322 60056 00 1 Solenoid Valve 325 60001 00 1 Filter Drier 325 60103 00 1 Condenser Fan Blade 325 60135 00 1 Cabinet Air Sensor green 337 60405 01 2 Coil Sensor blue 337 60406 01 3 Liquid Line Sensor yellow 337 60407 01 1 Air Filter 341 60062 00 1 Thermal Expansion Valve 325 60080 31 1 Evaporator Coil 322 60053 00 1 Evaporator Fan 325 60073 01 1 Cord Plug ...

Страница 23: ...333 60451 00 1 I O Hybrid Relay Harness 333 60452 00 1 Chill Compressor 321 60236 02 1 Maintenance Compressor 321 60243 12 1 Condenser Coil 322 60067 00 1 Solenoid Valve 325 60001 04 1 Filter Drier 325 60103 00 1 Condenser Fan Blade 325 60202 00 1 Condenser Fan Motor 338 60058 00 1 Cabinet Air Sensor green 337 60405 01 2 Coil Sensor blue 337 60406 01 3 Liquid Line Sensor yellow 337 60407 01 1 Ther...

Страница 24: ...Hybrid Relay Harness 333 60452 00 1 2 Maintenance Compressor 321 60236 00 1 2 Condenser Coil 325 60122 00 1 2 Solenoid Valve 1 325 60001 00 1 2 Solenoid Valve 2 325 60001 01 1 2 Filter Drier 325 60103 00 1 2 Condenser Fan Blade 325 60088 00 1 2 Condenser Fan Motor 32560214 00 2 4 Cabinet Air Sensor green 337 60405 01 2 4 Coil Sensor blue 337 60406 01 3 6 Liquid Line Sensor yellow 337 60407 01 1 2 ...

Страница 25: ... 24 ...

Страница 26: ...Traulsen 4401 Blue Mound Road Fort Worth TX 76106 Phone 800 825 8220 Fax Svce 817 740 6757 Website www traulsen com HOURS OF OPERATION Monday thru Friday 7 30 am 4 30 pm CST Quality Refrigeration ...

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