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Traulsen Refrigeration

 

 

SERVICE MANUAL

 

Instructions For The Installation,

 

 

Troubleshooting And Repair Of Traulsen

 

 

SmartChill

TM

 Equipped Blast Chiller Models

 

 

50 lb. Capacity Undercounter Models

 

 

100 lb. Capacity Reach-In Models

 

 

200 lb. Capacity Roll-In & Roll-Thru Models

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
-NOTICE-

 

 

This Manual is prepared for the use of trained  Authorized Traulsen Service Agents and should not be used 
by  those  not  properly  qualified.  This  manual  is  not  intended  to  be  all  encompassing,  but  is  written  to 
supplement the formal training, on-the-job experience and other product knowledge acquired by Authorized 
Traulsen  Service  Agents.  Before  proceeding  with  any  work,  you  should  read,  in  its  entirety,  the  repair 
procedure you wish to perform to determine if you have the necessary tools, instruments and skills required 
to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills 
should be performed only by a trained Authorized Traulsen Service Agent.

 

 

Reproduction or other use of this Manual, without the express written consent of Traulsen, is prohibited.

 

 

https://appliancetechmanuals.com

Содержание RBC200RT

Страница 1: ...compassing but is written to supplement the formal training on the job experience and other product knowledge acquired by Authorized Traulsen Service Agents Before proceeding with any work you should...

Страница 2: ...Time Exceeded 11 j 3 Defrost Sensor Failure 11 12 j 4 No Product Probes 12 j 5 Over Temperature 12 j 6 Product Detected 12 j 7 Air Temp Sensor Not Reading 12 j 8 Record Printer Media 12 j 9 Label Pri...

Страница 3: ...rmation please refer to section IV a IV c of the Blast Chill Owner s Manual II e WIRING DIAGRAMS Refer to the wiring diagrams on pages 20 thru 22 for any service work performed on the unit Should you...

Страница 4: ...drain or floor mounted condensate evaporator for condensate removal Refer to Section III h of the blast chill owner s manual for more information Remote refrigeration installation requirements apply o...

Страница 5: ...have hot gas defrost On all units defrost is scheduled to occur every 3 hrs and terminates at a 50F coil temperature RBC100 RBC200 and RBC200RT have a max defrost duration 40 minutes while the RBC50...

Страница 6: ...nd we will analyze it for you Ph 800 825 8220 Fax 817 740 6737 To print a data log follow the instructions below 1 From the MAIN MENU select MORE 2 Select Print 3 Select PRINT CYCLE will change to PRI...

Страница 7: ...amage the control board Use an anti static grounding kit when servicing the computer control box 1 Remove thumb screws and control cover 2 Remove five phillips head screws from control mounting bracke...

Страница 8: ...g will be displayed next to the probe number Pressing the button next to ALARM OFF will activate the audible alarm test Pressing the button next to ALARM ON will deactivate the audible alarm test Sele...

Страница 9: ...menu will also display both coil temperatures in real time Pressing the button next to FANS OFF will cycle the evaporator fans in the following order starting from the OFF position Press Once Low fan...

Страница 10: ...r values are valid and useful When selecting FAILURE press the bottom left button to scroll though all error codes If none is displayed then no error codes have been recorded since last cleared To ret...

Страница 11: ...n labeled RESET After doing this you may need to re enter the serial number of the unit Note serial number is for reference only and is not critical to unit function To enter the serial number use the...

Страница 12: ...ecting RESET will default the MACHINE SIZE to 100 To change the machine size select the IV i NAVIGATING THE FACTORY MENU CONT or next to MACHINE SIZE to switch between 50 100 and 200 When done select...

Страница 13: ...rs when a food probe rises 40F above cabinet temp for more than 10 minutes indicating someone has introduced hot product into the chill but failed forgot to start a chill cycle The unit automatically...

Страница 14: ...hill Control Ledger 1 Toggle Switch ON OFF Control Voltage Only 2 RS232 Communication Port 3 Relay Board 4 DC Power Supply 5 Terminal Board 6 4 0 mF Run Capacitors For Blowers 7 1CR Maintenance Compre...

Страница 15: ...iacs to energize control relay coils LED indicators on board indicate which Triac is energized Jumper Pins adjacent to LED indicators to manually operate Triacs Ledger 1 14VDC input 2 115vac Triac Out...

Страница 16: ...FICATION OPERATION CONT a 3 DC Power Supply DC Power Supply Operation 115vac input primary 14 15VDC output secondary Ledger 1 115vac input 2 14 15VDC output 3 Output adjustment pot 4 4amp 250vac glass...

Страница 17: ...nus Ledger 1 Display Power 2 Ribbon Cable to Touch Pad 3 Expansion Port For Optional NAFEM Daughter Board 4 Factory Menu Push Button 5 Service Menu Push Button 6 Program Port Unused in Field 7 Real Ti...

Страница 18: ...rt Chill Control House start components for compressor Ledger 1 RS232 Communication Port 2 Relay Board 3 DC Power Supply 4 Compressor Start Capacitor 5 Compressor Run Capacitor 6 Terminal Block 7 4 0...

Страница 19: ...l to energize 12VDC control relay coils LED indicators on board indicate which 12VDC output is energized Jumper Pins adjacent to LED indicators to manually operate 12VDC outputs Ledger 1 14VDC input 2...

Страница 20: ...CONT b 2 Air Coil Sensor Locations RBC50 2008 Current b 3 Sensor and Probe Troubleshooting All probes and sensors should return an Ohm reading of 32 7K Ohms at 32F or 0C Test by placing the sensor or...

Страница 21: ...sor Yellow Located in the top right of the evaporator coil a 2 Sensor and Probe Troubleshooting All probes and sensors should return an Ohm reading of 32 7K Ohms at 32F or 0C Test by placing the senso...

Страница 22: ...olts one in front one in back securing the condenser skid in place 12 Remove refrigeration system being sure to support the evaporator coil 13 Reinstall in reverse order VIII SERVICE PROCEDURES RBC200...

Страница 23: ...URPLE YELLOW YELLOW PURPLE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE YELLOW PURPLE RELAY BOARD RED WHITE RED RED PURPLE SOLENOID VALVE DEFROST RELAY COMPRESSOR RELAY COND FAN MOTORS FAN RE...

Страница 24: ...23 X WIRE DIAGRAM RBC50 2003 2007 https appliancetechmanuals com...

Страница 25: ...24 XI WIRE DIAGRAM RBC100 https appliancetechmanuals com...

Страница 26: ...25 XII WIRE DIAGRAM RBC200 https appliancetechmanuals com...

Страница 27: ...he Cabinet Air Sensor could be bad and could be reading higher than 160 and will cause this Error message 4 The power must be turned off and then back on to reset the control SYSTEM CONTROL ERROR 1 Ch...

Страница 28: ...U 75 DIAGNOSTAIC ERRORS 1 Printer has had a problem either label or Record Printer Probe 2 A Probe has stopped reading Power Interrupted 3 Power has been Interrupted Over Temp 4 Box temperature has ex...

Страница 29: ...mplete top due to the harness being foamed into the top at the time of manufacture 6 You will have to pull the Control Panel and disconnect the Food Probe Harness in the back ductwork 7 Remove the Sta...

Страница 30: ...on 5 Controller malfunction DISPLAY BLANK 1 Power supply to controller 2 Controller D21 on 3 Main power supply Should read 5v 12v 8 5v 4 Display harness 5 Display board malfunction 6 Controller malfun...

Страница 31: ...DUCT FROZEN AT 1 Product too thick in pans EDGES 2 Too long of run time in Manual Chill Mode 3 Surface protection option not selected 4 Soft Chill Mode not used 5 Controller malfunction 6 I O board ma...

Страница 32: ...letes unit automatically goes to holding mode 40F 37F COMPRESSOR CYCLING Maintenance Compressor Energized anytime there is a call for cooling RBC100 models maintenance also controls cond fan motors Bl...

Страница 33: ...32 XV DATA LOG DIAGNOSTICS https appliancetechmanuals com...

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