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CGCL-SVX01B-E4

21

Maintenance

Note:
The above is not a comprehensive analysis of the Scroll compressor refrigeration system. The aim is to give operators
simple instructions on basic unit processes so that they have the technical knowledge to identify and bring defective
operations to the notice of qualified technicians.

Symptom

Problem cause

Recommended action

I) Suction pressure too high

Compressor operates continuously.
Suction duct abnormally cold.

Refrigerant flows back to compressor.

Excess cooling demand on evaporator
a) Expansion valve too far open.

b) Expansion valve locked in open position.

Check system.
a) Check for superheat and check that expansion
valve bulb is secure.
b) Replace.

J) Suction pressure too low

Excessive pressure drop through filter drier.
Refrigerant does not flow through thermostatic
expansion valve.

Drier filter clogged.
Expansion valve bulb has lost its refrigerant.

Replace the filter drier.
Replace the bulb.

Loss of power.

Expansion valve obstructed.

Replace.

Superheat too low.

Excessive pressure drops through evaporator.

Check adjustment of superheat and adjust
thermostatic expansion valve.

K) Insufficient cooling capacity

Low pressure drops through evaporator

Low water flow rate.

Check water flow rate. Check state of strainer,
check for obstruction in chilled water pipes.
Check pressure switch contact in water.

L) Condenser fan

Pulsing noise on fan outlet and duct work

Fan Motor Amps too high

Too much airflow. Fan Available Static
Pressure not according duct friction losses

Reduce RPM. Change drive.

Hissing noise at start

Belt tension too loose

Adjust belt tension.

Vibrations-Noise

Fan wheel out of balance
Pulleys/ belt loosened
Shaft bent 
Worn bearings 

Correct balancing
Tighten the drive
Change shaft
Change bearings

Содержание CGCL 200

Страница 1: ...Installation Operation Maintenance CGCL Air Cooled Water Chiller With Centrifugal Fans Sizes 200 250 300 350 400 450 500 600 CGCL SVX01B E4...

Страница 2: ...structor assumes no liability for installations or servicing performed by unqualified personnel WARNING Indicates a potentially hazardous situation which if not avoided could result in death or seriou...

Страница 3: ...laiming for the described damage A copy of this letter must be sent toTrane Epinal Operations Claims team Warranty Warranty is based on the general terms and conditions of the manufacturer The warrant...

Страница 4: ...ailure to respect these installation and maintenance instructions may result in immediate cancellation of the warranty Training To assist you in obtaining the best use of it and maintaining it in perf...

Страница 5: ...porator connection 11 Minimum water volume 11 Water treatment 12 Antifreeze protection 12 Electrical connections 13 General start up Start up preparation 14 Start up 14 Operation Unit operation 16 Wee...

Страница 6: ...s 2 A 139 194 203 212 221 230 240 258 Motor RPM rpm 2900 2900 2900 2900 2900 2900 2900 2900 Sump heater 2 W Evaporator Number 1 Type Brazed plate Water volume total l 4 7 5 9 7 0 8 2 10 5 10 5 12 3 16...

Страница 7: ...Nominal Power High Speed KW 11 0 15 0 15 0 Nominal Amps Low speed A 7 7 10 1 10 1 Nominal Amps High speed A 21 5 28 6 28 6 Starting Amps A 33 43 43 CGCL 600 47600 Fan Motor Nominal Power Low Speed kW...

Страница 8: ...to isolate the base from the ground 4 pads for the sizes 200 to 300 6 pads for the sizes 350 to 600 Trane does not allow to install spring isolators 8 CGCL SVX01B E4 Selection of the Proper Available...

Страница 9: ...xing screws do not pierce the coil Figure 2 1 Accessory 2 Attachment bolts 3 Unit frame 4 Sealing strip 5 Accessory filter Figure 3 Inlet 1 Unit body 2 Flexible coupling 3 Ductwork 4 Seal 4 1 2 3 CGCL...

Страница 10: ...tion connected to a fan must have at least the same cross sectional area as the output panel orifice and its minimum length must be one and a half times the fan diameter before any bend or deviation T...

Страница 11: ...ume Why the water volume is an important parameter The water volume is an important parameter because it allows a stable chilled water temperature and avoids short cycle operation of the compressors P...

Страница 12: ...e to the use of untreated or improperly treated water or from the use of saline or brackish water If required contact your localTrane Sales Office Antifreeze protection During negative ambient air tem...

Страница 13: ...he type and location of fuses must also comply with standards As a safety measure fuses should be visibly installed close to the unit 2 Only copper wiring should be used Using aluminium wires can prod...

Страница 14: ...upplied by Trane in front of the power terminal Insure all water and refrigerant valves are in service positions Insure that the unit is not damaged Insure that sensors are properly installed in their...

Страница 15: ...id all the damage risks of the chiller and evaporator water pipes CAUTION For the warranty to apply any start up carried out directly by the customer must be recorded in a detailed report which must b...

Страница 16: ...st Carry out oil analysis Record operating pressures temperatures amperages and voltage Check operation of machines compare conditions of operation against original commissioning data Stop the unit th...

Страница 17: ...esence is required Check operational set points and performance Calibrate controls Check operation of all safety devices Inspect contacts and tighten terminals Megger the motor compressor windings Rec...

Страница 18: ...r ahead of evaporator Check presence of air purge valve Check rinsing and filling of chilled water pipes Check water pump s contactor interconnected to control panel Check water flow Check chilled wat...

Страница 19: ...itched off Fuse blown Voltage too low Control circuit open Compressor sticking damaged or sticking components Discharge pressure too high Dirty coil Not enough airflow Discharge pressure too high a Vo...

Страница 20: ...e locked in open position Not enough refrigerant Drier filter clogged Superheat not properly adjusted Chilled water pipes obstructed Presence of uncondensable liquids in system or excess refrigerant O...

Страница 21: ...t does not flow through thermostatic expansion valve Drier filter clogged Expansion valve bulb has lost its refrigerant Replace the filter drier Replace the bulb Loss of power Expansion valve obstruct...

Страница 22: ...22 CGCL SVX01B E4 Notes...

Страница 23: ...CGCL SVX01B E4 23 Notes...

Страница 24: ...eserves the right to change design and specifications without notice Only qualified technicians should perform the installation and servicing of equipment referred to in this publication www trane com...

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