Trane CGCL 200 Скачать руководство пользователя страница 19

Maintenance

Troubleshooting guide

These are simple diagnostic hints. If there is a breakdown, the Trane Service office should be contacted for
confirmation and assistance.

Symptom

A) The compressor does not start up
Compressor terminals are live but motor does
not start
Contactor motor not operational.
No current ahead of motor contactor.

Current ahead of fuse, but not on contactor
side.
Low voltage reading on voltameter.
Starter coil not excited.

Compressor does not run.
Compressor motor" groans".
High pressure switch tripped to contacts open
on high pressure.
Discharge pressure too high.
B) Compressor stops
Over current thermal relay tripped.

Motor temperature thermostat
tripped.

Anti-freeze security tripped.

C) Compressor stops just after its start
Suction pressure too low.
Filter drier iced up.

Problem cause

Motor burned out.

Coil burned out or broken contacts.
a) Power cut.
b) Main power supply switched off.

Fuse blown.

Voltage too low.
Control circuit open.

Compressor sticking (damaged or sticking
components).
Discharge pressure too high
Dirty coil
Not enough airflow

Discharge pressure too high.
a) Voltage too low.
b) Cooling demand too high, or condensing
temperature too high.

Not enough refrigerant..
Water flow to evaporator too low.

Air filters dirty

Filter drier clogged.

Recommended action

Replace compressor

Repair or replace.
Check fuses and connection.
See why system tripped.
If system is operational, switch on main power
supply.
Check motor insulation. Replace fuse.

Contact power Supply Utility.
Locate regulation device which has tripped out
and see why. See instructions concerning this
device.
Replace compressor.
See instructions for "discharge pressure high".

Clean coil
Increase fan speed
Change or adjust drive

See instructions for "discharge
pressure high".
a) Contact Power Supply Utility.
b) See instruction "discharge pressure too
high".
Repair leak. Add refrigerant.
Check water flow rate, and pressure
switch contact in water.
Clean or replace air filters

Replace filter drier.

CGCL-SVX01B-E4

19

Содержание CGCL 200

Страница 1: ...Installation Operation Maintenance CGCL Air Cooled Water Chiller With Centrifugal Fans Sizes 200 250 300 350 400 450 500 600 CGCL SVX01B E4...

Страница 2: ...structor assumes no liability for installations or servicing performed by unqualified personnel WARNING Indicates a potentially hazardous situation which if not avoided could result in death or seriou...

Страница 3: ...laiming for the described damage A copy of this letter must be sent toTrane Epinal Operations Claims team Warranty Warranty is based on the general terms and conditions of the manufacturer The warrant...

Страница 4: ...ailure to respect these installation and maintenance instructions may result in immediate cancellation of the warranty Training To assist you in obtaining the best use of it and maintaining it in perf...

Страница 5: ...porator connection 11 Minimum water volume 11 Water treatment 12 Antifreeze protection 12 Electrical connections 13 General start up Start up preparation 14 Start up 14 Operation Unit operation 16 Wee...

Страница 6: ...s 2 A 139 194 203 212 221 230 240 258 Motor RPM rpm 2900 2900 2900 2900 2900 2900 2900 2900 Sump heater 2 W Evaporator Number 1 Type Brazed plate Water volume total l 4 7 5 9 7 0 8 2 10 5 10 5 12 3 16...

Страница 7: ...Nominal Power High Speed KW 11 0 15 0 15 0 Nominal Amps Low speed A 7 7 10 1 10 1 Nominal Amps High speed A 21 5 28 6 28 6 Starting Amps A 33 43 43 CGCL 600 47600 Fan Motor Nominal Power Low Speed kW...

Страница 8: ...to isolate the base from the ground 4 pads for the sizes 200 to 300 6 pads for the sizes 350 to 600 Trane does not allow to install spring isolators 8 CGCL SVX01B E4 Selection of the Proper Available...

Страница 9: ...xing screws do not pierce the coil Figure 2 1 Accessory 2 Attachment bolts 3 Unit frame 4 Sealing strip 5 Accessory filter Figure 3 Inlet 1 Unit body 2 Flexible coupling 3 Ductwork 4 Seal 4 1 2 3 CGCL...

Страница 10: ...tion connected to a fan must have at least the same cross sectional area as the output panel orifice and its minimum length must be one and a half times the fan diameter before any bend or deviation T...

Страница 11: ...ume Why the water volume is an important parameter The water volume is an important parameter because it allows a stable chilled water temperature and avoids short cycle operation of the compressors P...

Страница 12: ...e to the use of untreated or improperly treated water or from the use of saline or brackish water If required contact your localTrane Sales Office Antifreeze protection During negative ambient air tem...

Страница 13: ...he type and location of fuses must also comply with standards As a safety measure fuses should be visibly installed close to the unit 2 Only copper wiring should be used Using aluminium wires can prod...

Страница 14: ...upplied by Trane in front of the power terminal Insure all water and refrigerant valves are in service positions Insure that the unit is not damaged Insure that sensors are properly installed in their...

Страница 15: ...id all the damage risks of the chiller and evaporator water pipes CAUTION For the warranty to apply any start up carried out directly by the customer must be recorded in a detailed report which must b...

Страница 16: ...st Carry out oil analysis Record operating pressures temperatures amperages and voltage Check operation of machines compare conditions of operation against original commissioning data Stop the unit th...

Страница 17: ...esence is required Check operational set points and performance Calibrate controls Check operation of all safety devices Inspect contacts and tighten terminals Megger the motor compressor windings Rec...

Страница 18: ...r ahead of evaporator Check presence of air purge valve Check rinsing and filling of chilled water pipes Check water pump s contactor interconnected to control panel Check water flow Check chilled wat...

Страница 19: ...itched off Fuse blown Voltage too low Control circuit open Compressor sticking damaged or sticking components Discharge pressure too high Dirty coil Not enough airflow Discharge pressure too high a Vo...

Страница 20: ...e locked in open position Not enough refrigerant Drier filter clogged Superheat not properly adjusted Chilled water pipes obstructed Presence of uncondensable liquids in system or excess refrigerant O...

Страница 21: ...t does not flow through thermostatic expansion valve Drier filter clogged Expansion valve bulb has lost its refrigerant Replace the filter drier Replace the bulb Loss of power Expansion valve obstruct...

Страница 22: ...22 CGCL SVX01B E4 Notes...

Страница 23: ...CGCL SVX01B E4 23 Notes...

Страница 24: ...eserves the right to change design and specifications without notice Only qualified technicians should perform the installation and servicing of equipment referred to in this publication www trane com...

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