background image

18-GE08D1-10  

9

Installer’s Guide

G.  CONDENSATE DRAIN PIPING

NOTE: Make certain that the unit has been installed in 

a level position to ensure proper draining.

The indoor blower is downstream of the evaporator coil 
which creates a negative pressure at the condensate 
drain connections during operation. The condensate 
drain connections in front of the indoor coil are 3/4" 
NPT. The lower connection is the primary drain. See 
Figure 14.
Two secondary drain connections are provided for the 
different orientations (See Figure 14). The lower of the 
two should be connected as a backup to prevent con-
densate overflow by a blocked primary drain. The weep 
hole in center of drain coupling area should be sealed 
with caulk or RTV except in downflow unless second-
ary drain is connected.
For proper drainage of condensate, the following steps 
should be followed:
 1. The primary drain line must be trapped with a 

minimum of 2" water seal as shown in Figures 15 
& 16. 

Do not use preformed 3/4" PVC running 

traps.

    The use of Field fabricated or manufactured traps 

as shown in Figures 15 & 16 is acceptable. The 
manufactured trap shown in Figure 15 allows for a 
float switch option to be added. Refer to the manu-
facturer’s data and instructions for details.

  2. The trap must be located within 4 feet of the air 

handler drain outlet connection.

  3. It is recommended that a clean-out tee or cross be 

installed in the primary drain line for future main-
tenance (See Figures 15 & 16)

  3. Run refrigerant tubing into the stub sockets of in-

door unit coil.  

Refrigerant line openings must 

be completely sealed.

  4. Braze and evacuate according to indoor and out-

door installation instructions.

  5.  Seal around refrigerant lines.  

PAINTED AREAS OF UNIT MUST BE SHIELDED 
DURING BRAZING.

r

 4. Do not use reducing fittings in the condensate 

drain lines.

  5. Slope the drain lines downward a minimum of 1/4" 

per foot.

 6. Insulate the primary drain to prevent sweating 

where dew point temperatures may be met.

 7. 

Provide means for drainage to prevent win-
ter freeze-up of condensate line

.

  8. Do not connect the drain line to a closed drain sys-

tem.

  9. Use Teflon

®

 tape on the air handler drain line con-

nections! Do Not Use pipe joint compound or PVC/
CPVC cement!

It is always recommended that an auxiliary drain pan 
be installed under a horizontally installed air handler.  
Connect the auxiliary drain line to a separate drain 
line (no trap is needed in this line) and terminate ac-
cording to local codes.

NOTE: DO NOT use a torch or flame near the plastic 

drain pan coupling.
NOTE: DO NOT tighten the drain pipe excessively. Sup-

port the condensate piping and traps outside the unit 

to prevent strain on the drain coupling.

BRAZE SHIELD

e

3/4" NPT  

Primary drain  

connection

3/4" NPT 

Secondary

drain con-

nection

Seal weep 

hole except 

for Downflow 

configuration

Содержание 18-GE08D1-10

Страница 1: ... and internal components These instructions do not cover all variations in sys tems or provide for every possible contingency Should further information be desired or particular problems arise which are not covered sufficiently by this manu al contact your local distributor or the manufacturer as listed on the air handler nameplate These air handlers are shipped from the factory in the upflow or h...

Страница 2: ...pace as a return air plenum With ducted supply air if the minimum clearances to com bustible materials and service access are observed the above installations are suitable This area may also be used for other purposes includ ing an electric hot water heater but in no case shall a fossil fuel device be installed and or operated in the same closet alcove or utility room In addition these air handler...

Страница 3: ... humidifier is allowed in the return plenum with the use of this unit 18 Flow through Bypass Humidifiers Excessive bypass air may cause water blow off which will adversely affect system operation and air cleaner performance To verify bypass airflow fol low the Bypass Humidifier Pre Installation Check out and Set Up Procedures available through your local distributor Ask for publication number 18 C...

Страница 4: ... f No sheetmetal screws may be used to attach re turn duct work on the side of the unit g Pedestal and unit should be isolated from the foundation using a suitable isolating material h Openings where field wiring enters the cabinet must be completely sealed Location of power entry is shown on the outline drawing Use 2 5 clear stickers to seal all unused electri cal knockouts See Figure 11 i After ...

Страница 5: ...compressed against the coil f Install the water blow off baffles provided on each side of the coil with the flange at the top as shown in Figure 9 The bottom of the baffle is to be as close to the bottom of the coil as possible g Install the 7 8 wide gasket in each side of the drain pan as shown in Figure 9 h Place the 2 water diverter baffles 5 ton mod el only underneath the coil on the inside ed...

Страница 6: ...he filter being used The factory installed filter should then be removed from the unit Remove the fac tory installed baffle assembly from the apex of the coil by using a 5 16 nutdriver to remove the hex head screws Replace this baffle with the factory supplied narrow coil baffle using the screws removed previously See Figure 5 CAUTION When installing the narrow coil baffle make sure to align the b...

Страница 7: ...ain unobstructed If the unit is sup ported along the length of the front and back with rails the air handler only needs to be sus pended at both ends See Figure 10 If the unit is not suspended it must be support ed as mentioned above and isolated carefully to prevent sound transmission Vibration isola tors purchased locally must be placed under the unit e It is always recommended that an auxiliary...

Страница 8: ...twork on the side NOTE On units with sheetmetal returns Return ple num should be flanged Sheetmetal screws must be 1 2 in length or shorter See Figure 12 NOTE If the convertible duct flanges are not used they must be removed and discarded for proper airflow NOTE Any duct board return connection can be made to the sides of the unit using tape or mastic E REFRIGERANT PIPING IMPORTANT Refrigerant pip...

Страница 9: ...drain outlet connection 3 It is recommended that a clean out tee or cross be installed in the primary drain line for future main tenance See Figures 15 16 3 Run refrigerant tubing into the stub sockets of in door unit coil Refrigerant line openings must be completely sealed 4 Braze and evacuate according to indoor and out door installation instructions 5 Seal around refrigerant lines PAINTED AREAS...

Страница 10: ...color coded low voltage wires is recommended 2 A low voltage terminal board is provided for con trol wiring and is located on the left side of the cross brace in the center of the unit 3 Field wiring diagrams are provided which show the low voltage wiring hook up for a single speed cooling only system with supplementary heaters and a heat pump system with supplementary heaters Plug in type electri...

Страница 11: ...18 GE08D1 10 11 Installer s Guide 4TEC AIR HANDLER WITH HEAT PUMP WITH SUPPLEMENTAL HEAT From Dwg B801082 Rev 2 ...

Страница 12: ...12 18 GE08D1 10 Installer s Guide 4TEC AIR HANDLERS WITH SINGLE SPEED COOLING UNIT 1 STAGE HEAT From Dwg B801083 Rev 2 ...

Страница 13: ...18 GE08D1 10 13 Installer s Guide 4TEC AIR HANDLER WITH SINGLE SPEED COOLING UNIT 2 STAGE HEAT From Dwg B801081 Rev 2 ...

Страница 14: ...CONTROL GAS LINE BRAZE LIQ LINE BRAZE 4TEC3F24B 43 21 50 19 50 15 66 3 62 1 89 N A TXV NB 5 8 5 16 4TEC3F36B 45 21 50 19 50 17 66 3 62 1 89 N A TXV NB 3 4 3 8 4TEC3F42B 51 75 23 50 21 50 22 41 3 62 1 89 N A TXV NB 3 4 3 8 4TEC3F48B 4TEC3F60B 57 90 23 50 21 50 27 57 3 62 1 89 32 39 TXV NB 7 8 3 8 ...

Страница 15: ...Installer s Guide 4TEC AIR HANDLER DIMENSIONAL DATA H W 21 0 4TEC3F48B 60B are two piece cabinets MODEL H W 4TEC3F24B 43 00 21 50 4TEC3F36B 45 00 21 50 4TEC3F42C 51 75 23 50 4TEC3F48B 57 90 23 50 4TEC3F60B 57 90 23 50 ...

Страница 16: ...ake any necessary adjustment 10 Instruct owner engineer if possible on proper operating procedure and leave Use and Care Manual with owner Installer s Guide J CHECKOUT PROCEDURE 1 Check the Air Handler operation and installation in accordance with these instructions below 2 Operational Procedure for the system instal lation can be found in the outdoor unit installer guide and will be compatible wi...

Отзывы: