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4.
Attach the driver side front Support Bracket to the Nut Plate with (1) 10mm x 30mm Hex Bolt, (1) 10mm Lock Washer
and (1) 10mm Flat Washer,
(Figures 3 & 4)
. Do not tighten hardware at this time.
1500 Models:
Attach the bent end of the Front Support Bracket to the outside hole in the Front Mounting Bracket with (1) 10mm x
30mm Hex Bolt, (2) 10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut,
(Figure 3)
. Do not tighten at
this time.
Up to 2010 25-3500 Models-Front Support Bracket not required on 2011-12 25-3500 Models:
Note that the Front Support Bracket will not reach up to the Mounting Bracket,
(Figures 3 & 4)
. Tighten the Support
Bracket to the Nut Plate in the frame. Carefully push up on the Support Bracket until it reaches the inside hole in the
Mounting Bracket,
(Figure 4)
. Bolt the Support Bracket to the hole in the Mounting Bracket with (1) 10mm x 30mm Hex
Bolt, (2) 10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut,
(Figure 3)
.
Do not tighten hardware at
this time.
All 1500 and up to 2010 25-3500 Models-Center Support Bracket not required on 2011-12 25-3500 Models:
5.
Move to the Center Mounting Bracket. Select (1) Center Support Bracket-note the two different sizes of mounting holes
in the Bracket. Slide the end of the Center Support Bracket with the larger mounting hole between the factory body
mount and the Center Mounting Bracket. Attach the Support Bracket to the body mount using the included (1) 12mm x
30mm Hex Bolt, (2) 12mm Flat Washers, (1) 12mm Lock Washer and (1) 12mm Hex Nut,
(Figures 5 & 6)
. Do not
tighten at this time.
NOTE:
Larger hole on the Center Support Bracket mounts to body mount.
6.
Attach the opposite end of the Support Bracket to the Center Mounting Bracket with (1) 10mm x 30mm Hex Bolt, (2)
10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut,
(Figures 5 & 6)
. Do not tighten at this time.
7.
Carefully position the Driver Sidebar onto the Mounting Brackets. Attach the Sidebar to the Mounting Brackets with (6)
8mm x 25mm Hex Bolts, (6) 8mm Lock Washers and (6) 8mm Flat Washers,
(Figure 7)
. Do not tighten hardware at this
time.
8.
Level and adjust the Sidebar and tighten all hardware.
9.
Repeat steps 2-8 for passenger Sidebar installation.
10.
Do periodic inspections to the installation to make sure that all hardware is secure and tight.
(Fig 3) 1500 Model Front Support
Bracket Installation Pictured
IMPORTANT NOTE: 25-3500 Model Front
Support Bracket Installation Pictured
Bend Support Bracket up by hand to
meet the Front Mounting Bracket.
NOTE: Support Brackets not required on
2011-12 25-3500 Models
Fig 4
Front
Front
10mm Nut Plate
10mm x 30mm Hex Bolt
10mm Lock Washer
10mm Flat Washer
10mm x 30mm Hex Bolt
(2) 10mm Flat Washers
10mm Lock Washer
10mm Hex Nut
