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TOWBAR INSTALLATION INSTRUCTIONS

PART NUMBER KM23L

KIA CERATO BD CL2

49-75 Pacific Drive Keysborough, VIC 3173
Phone: 1800 812 017
Email:

REV A

Page 5

Issue Date: 31-05-19

For single exhaust, remove trim from underside
of vehicle by removing 3 x scrivets and 3 x hex
nuts.

Set trim aside.

Inside rear wheel arch, remove 2 x screws and 2 x
scrivets (one on the underside of vehicle).

Remove 2 x hex head bolts on each side of vehicle
securing impact beam to rear panel. These can be
accessed from the underside of the vehicle.

Содержание KM23L

Страница 1: ...er KM23L Maximum Towing Braked 1200 kg ECU Number 04836 Maximum Towing Unbraked 610 kg Tail Harness Length Required 04936 Maximum Static Ball Load 75 kg TBM Lug Part Number 07756 FITTING DETAILS Towba...

Страница 2: ...g commonly used o Measure from bottom edge along bumper and around corner to the 70 mm point Figure 1 o Do not measure from visible bumper front of corner upwards Figure 2 6 Drilling For any required...

Страница 3: ...TY ITEM DESCRIPTION QTY 1 KIA CERATO WELDED ASSEMBLY 1 10 SPRING WASHER M16 2 2 RH SIDE ARM ASSEMBLY 1 11 LUG ASSY 1 3 LH SIDE ARM ASSEMBLY 1 12 NUT NYLON LOCK HEX M4X0 7P 2 4 BUMPER TAB 2 13 PLUG BRA...

Страница 4: ...remove LH and RH side panel trims from inside boot to expose rear of tail light 2 Remove 4 x hex nuts securing tail light to vehicle Gently pull tail light rearwards to dislodge and unclip attached w...

Страница 5: ...Issue Date 31 05 19 4 For single exhaust remove trim from underside of vehicle by removing 3 x scrivets and 3 x hex nuts Set trim aside 5 Inside rear wheel arch remove 2 x screws and 2 x scrivets one...

Страница 6: ...from rear panel to free the bumper Set bumper safely aside 8 Remove 5 x scrivets securing impact beam to bumper Disconnect any wiring connections between the impact beam and the bumper Remove impact b...

Страница 7: ...remove exhaust from rear exhaust hanger to allow better access for fitment Note Repeat for opposite side if fitting a dual exhaust model 11 Attach supplied bumper tab brackets to front face of towbar...

Страница 8: ...e with 1 x M10 washer Repeat for opposite side Tighten all bolts to the following torques M10 x 1 25 48 N m 14 Re fit the antenna removed in Step 9 to the two holes located on the top of the cross tub...

Страница 9: ...with a multi meter to ensure the correct function is identified before soldering or scotch locking For vehicle wires denoted with two colours example RED GREEN the first colour will always be the mai...

Страница 10: ...ng the trim clips 2 and then pulling in an upwards direction 22 Remove the RHS tool tray 1 by releasing the Phillip s Head screws 2 23 On the RHS trim remove the caps 3 to expose the 10mm bolts 24 Rem...

Страница 11: ...eat Note Ensure grommet is seated correctly and makes a good seal 31 At the RHS tail light patch in the harness connectors 1 in between the vehicle harness 2 and the tail light harness 3 32 Using the...

Страница 12: ...ove a small section of the weather seal 1 37 Dislodge the trim 2 covering the rear passenger seatbelt 38 Route the power wire from the boot towards the front of the vehicle Note Use the supplied Cable...

Страница 13: ...e adaptor into the allocated slot and in the orientation shown 45 Connect the small T patch harness in between the bumper connector and vehicle connector 46 With the rear bumper removed secure tail ha...

Страница 14: ...ler patch function using a light board or multi meter 54 Re fit all removed parts and secure all fasteners ensuring there are no squeaks or rattles 55 Mark out and drill 2 x 5mm holes 69mm apart on bu...

Страница 15: ...fective parts with suitable grade class fasteners Inspection should be requested to coincide with vehicle major services 3 It is the owner s responsibility to ensure towing and down ball weight capaci...

Страница 16: ...tch pin nut is installed and tensioned Replacement parts are available from your Pro Series Distributor TOWBALL MOUNT REMOVAL INSTALLATION STEP 1 Insert Trailer Ball Mount TBM a into towbar hitchbox b...