ATTACHING THE CHROME DOOR HANDLE:
1) Insert the threaded studs on the Chrome Door Handle (164) through the slots in the
Door (102).
2) Place a Zinc Flat Washer, then a Zinc Lock Washer on each threaded stud. Secure
with Hex Nuts using the Wrench supplied.
Do not
over tighten.
ATTACHING THE SMOKE STACK AND CHIMNEY CAP ASSEMBLY:
1) Align the holes in the Smoke Stack (136) with the holes in the Smoke Stack Gasket
(144), which fits between right end of the Grill and the Smoke Stack (136).
2) Place Zinc Flat Washers on two of the 1/2” long Hex Head Bolts and insert the Bolts
through the holes in the Smoke Stack (136) and the Smoke Stack Gasket (144).
3) Align the Bolts with the corresponding holes in the Grill. Place a Zinc Flat Washer on
each Bolt inside the Grill and secure with Hex Nuts using the Wrench supplied.
4) Screw the Chimney Cap Assembly (138) into the Bracket in the top of the Smoke
Stack.
Hand tighten.
NOTE: If at this point you are ready to start your Grill, refer to the INITIAL FIRING
INSTRUCTIONS in SECTION TWO of this manual or on a separate sheet in the
PELLET HOPPER, before proceeding with further assembly.
POSITIONING THE HEAT BAFFLE:
Position The Heat Baffle (157) directly over the Firepot (72) on the locating brackets
located on the inside walls of the Grill. The notched legs of the Heat Baffle (157) should
be facing downward to fit onto the locating brackets.
POSITIONING THE GREASE DRAIN PAN:
RECOMMENDATION for ease of clean-up: Line the Grease Drain Pan (161) with
heavy-duty aluminum foil. Be sure the edges and ends of the foil are tight against
the bottom of the Grease Drain Pan (161).
Position the Grease Drain Pan (161) so that the Short Lip end hooks over the Grease
Drain Pan Support on the left side of the Grill. The Long Lip end should rest in the
V-Shaped Grease Drain (23) located inside the Grill on the right.
POSITIONING THE PORCELAIN GRILL:
Position the Porcelain Grill (166) on the Grill Supports that run the length of the
cooking area.
HANGING THE GREASE BUCKET:
Locate the Grease Drain Tube, extending from the Grill below the Smoke Stack (136)
on the right end. Hang the Grease Bucket (135) on the Bucket Hook.
