TRAQC-5 P1000 & TRAQC-1 DPG
Hydraulic Hand Pump
User Manual
Страница 1: ...TRAQC 5 P1000 TRAQC 1 DPG Hydraulic Hand Pump User Manual ...
Страница 2: ... 7 4 Increasing pressure with the fine adjustment valve 18 7 5 Pressure measurements 19 7 6 Releasing pressure 19 8 Problems 21 9 Maintenance cleaning storage and transportation 22 9 1 Maintenance 22 9 2 Cleaning 22 9 3 Storage and transportation 22 10 Disposal 24 11 Technical data and accessories TRAQC 5 P1000 25 TRAQC 1 DPG 26 12 Introduction TRAQC 1 DPG 27 12 1 Notes on safety production select...
Страница 3: ... Manual TRAQC 5 P1000 TRAQC 5 P1000 TRAQC 1 DPG rev 0 page 3 16 10 Automatic power off 37 16 11 Changing the unit 38 16 12 Filter settings 39 16 13 Display serial number 40 17 Technical data TARQC 1 DPG 41 ...
Страница 4: ...ithout charge for parts or labour or will provide a replacement in exchange for the defective product In order to obtain service under this warranty Customer must notify TRADINCO INSTRUMENTS of the defect before the expiration of the warranty period and make suitable arrangements for the performance of the service Customer shall be responsible for packaging and shipping of the defective product to...
Страница 5: ...his sign indicates dangers that cause personal injuries that can lead to health defects or cause considerable damage to property CAUTION Crushing hazard This sign indicates dangers which could result in the crushing of fingers or hands CAUTION Risk of injury in the case of excessive pressure This sign indicates dangers which could arise from excessive pressure in a piece of equipment CAUTION Mater...
Страница 6: ...User Manual TRAQC 5 P1000 TRAQC 5 P1000 TRAQC 1 DPG rev 0 page 6 TRAQC 5 P1000 Pneumatic Hand Pump Types P1000 User Manual ...
Страница 7: ... The hand pump and the pressure hose have MINIMESS connections When the hand pump is used it needs to be connected to a reference gauge and to the test item 3 1 Type plate and label You find the type plate on the lower pump body It includes the essential technical data and instructions An additional indication of the maximum allowable hand pump pressure is located on the upper pump body 3 2 Scope ...
Страница 8: ...s for all common pressure connections Replacement pressure hose with seals The pressure hose is available separately as a replacement part with the necessary seals 3 4 Intended use The TRAQC 5 P1000 hand pump can only be used for generating pressure in low volume measuring devices The device is only designed for use with hydraulic oil or demineralised water other media will result in damage to the...
Страница 9: ... aggressive medium such as brake liquid Never connect the TRAQC 5 P1000 to external pressure supplies If the pressure relief valve is open and the safety valve is closed a compressed medium can flow through the pressure hose into the hand pump s storage container Then there will be a risk of high pressure inside the storage container which can make the container explode and may cause serious injur...
Страница 10: ...the TRAQC 5 P1000 must hold a relevant qualification This can be based on training or relevant tuition The personnel must be aware of this operating manual and have access to it at all times 4 2 General safety instructions In all work the existing national regulations for accident prevention and safety in the workplace must be complied with Any internal regulations of the operator must also be com...
Страница 11: ...owards the hand pump and its operating elements Do not use the hand pump if it is damaged or defective 4 3 Special safety instructions Warnings that are specifically relevant to individual operating procedures or activities can be found at the beginning of the relevant sections of this operating manual ...
Страница 12: ...ut by repeatedly pushing the hand grips together An internal spring returns the hand grips to the start position The pumping movements are transferred to the pistons inside the pump body via the push rods The hydraulic liquid is then suctioned from the storage container and pressed through valves to the test item sample In the case of correct ventilation this quickly leads to an increase in pressu...
Страница 13: ...mited period due to diffusion processes Mechanical characteristics of the pressure hose Bending or rolling up the pressure hose causes a reduction in the volume and thus leads to an increase in pressure At high pressure the pressure hose extends Furthermore enclosed air can be diffused through the pressure hose In both cases a drop in pressure results Temperature influence Temperature changes lead...
Страница 14: ... adapter and the seal must be free from impurities If impurities enter the hand pump through the pressure hose is may damage the hand pump Maximum torque of the pressure connections Reference 15 Nm Test item 15 Nm Carry out the following steps 1 for the commissioning and ventilation of the hand pump For this note also the warnings in section 7 1 Generating pressure 1 Fill the storage container to ...
Страница 15: ...ct the test sample with seal to the adapter IMPORTANT Do not yet tighten the test item 13 Now pump until the hydraulic liquid escapes at the test sample s connection The pressure hose and the test sample connection are now ventilated CAUTION Demineralised water During the quality inspection of the TRAQC 5 P1000 a functional test is carried out with demineralised water The reservoir may therefore c...
Страница 16: ...essure connections are correctly in place so that they resist pressure The hand pump the pressure hose and the test sample have been properly ventilated 6 7 1 Generating pressure After the commissioning with ventilation pressure can be created with the hand pump With increasing back pressure in the system the pumping process becomes more and more difficult WARNING There is a risk of injury if the ...
Страница 17: ...For small hydraulic volumes and well ventilated systems a higher pressure is already built up with a few movements of the pump Ensure that the maximum permitted pressure is not exceeded From approximately 400 500 bar a lot of strength is required for pumping from the initial position of the handles Increase the pressure using the fine adjustment valve and note the following tip TIP At high pressur...
Страница 18: ...anti clockwise direction to reduce the pressure Set the necessary testing pressure by turning the wheel as needed Releasing pressure Turn the pressure relief valve knob 1 2 rotations in an anti clockwise direction and wait until there is no longer any positive pressure 7 4 Increasing pressure with the fine adjustment valve Alternatively you can increase the pressure with the fine adjustment valve ...
Страница 19: ... 6 Releasing pressure Once the pressure measurements have been completed the positive pressure in the hand pump the test item and in the pressure hose need to be brought into balance CAUTION Risk of injury through excessive pressure Do not remove any connected components test item pressure hose reference gauge if the hand pump is under pressure Open the pressure relief valve before removing any of...
Страница 20: ...uid flows from the measurement device into the reservoir Pressure equalisation in the reservoir occurs through the safety valve in the seal In the event of large volume measurement devices or if hydraulic liquid has been refilled during pressure generation liquid can leak through the safety valve Carefully drain the pressure and note the fill level in the reservoir ...
Страница 21: ...built up Defective incorrect seal Check seal size material wear Seal incorrectly positioned Check positioning of seal Pressure relief valve open Close pressure relief valve No further increase of pressure is possible Air was sucked in during pressure generation Open pressure relief valve so that the air can be rinsed out of the piston system Ensure the correct position of the hand pump during pres...
Страница 22: ...ars Observe the corresponding instructions in the manufacturer s product documents 9 2 Cleaning Clean the hand pump with a dry or slightly damp lint free cloth Do not use sharp objects or aggressive cleaning agents to clean the pump Avoid contact with aggressive media 9 3 Storage and transportation For storage and transportation we recommend our transportation case which is available as an accesso...
Страница 23: ...re under pressure Only store the hand pump with the pressure relief valve open This ensures that no pressure can be built up by unintentional pumping movements Openings facing up Ensure that the caps of the supply container and the refill bottle are properly closed and facing up when these items are stored ...
Страница 24: ...C 1 DPG rev 0 page 24 10 Disposal The hand pump consists of various different materials It should not be disposed of with household waste Take the hand pump to your local recycling plant or Send the hand pump back to your supplier or to TRADINCO ...
Страница 25: ...s 255 x 225 x 85 mm Weight 1 9 kg 1 Observe the instructions on the manufacturer s data sheet for the hydraulic oil that is used Accessories MINIMESS adapter MINIMESS 1620 auf G Illustration example Complete set with reference D2 Adapter set G G G G NPT NPT NPT M12x1 5 M20x1 5 G A G A Seal set Flat seals made of plastic and O rings Transportation case Lid Burl foam with document compartment Main c...
Страница 26: ...User Manual TRAQC 5 P1000 TRAQC 5 P1000 TRAQC 1 DPG rev 0 page 26 TRAQC 1 DPG Digital Pressure Gauge Type B 0 5 FS Type P 0 1 FS User Manual ...
Страница 27: ...Traqc 1 DPG can only be guaranteed when the specifications detailed in these operation instructions are adhered to In particular specifications relating to the permitted upper limit of the measurement range as well as the permissible temperature range must be observed Caution Serious malfunctions leading to personal injury or damage to property can result from using the chosen product in applicati...
Страница 28: ...Device versions and range of delivery Basic setting to unit bar Pressure connection male thread G1 4 Measuring range Type B 0 5 Type P 0 1 1 3 bar 0 5 FS 1 40 bar 0 5 FS 0 1 FS 1 60 bar 0 5 FS 0 1 FS 0 400 bar 0 5 FS 0 1 FS 0 700 bar 0 5 FS 0 1 FS 0 1000 bar 0 5 FS 0 1 FS ...
Страница 29: ...t is turned on 13 1 Replacing the batteries Caution Turn off the device before replacing the batteries Open the battery compartment Insert the new batteries as depicted Ensure correct polarity of the batteries Batteries 2 x 1 5 V LR6 AA When in continuous operation without light the service life of the batteries is 1 500 hours A battery symbol permanently displays the actual battery status ...
Страница 30: ... Full Scale 8 mm Battery status 14 2 Keys Key Function ON OFF Turns the device on off Press for 2 seconds Turns on the backlight stays on for 20 seconds MIN MAX FS Selects display unit MIN MAX or FS Minimum value Pressure peak Displays the upper limit of the scale e g 400 bar MENU ZERO Press for 2 seconds Changes the unit Auto Power Off on off Zero point calibration RESET OK Erases MIN and MAX val...
Страница 31: ...Indicates the actual pressure The indicated value is refreshed at intervals of 300 ms 3 times sec MIN MAX Indicates the MIN MAX or FS value according to setting The indicated value is refreshed at intervals of 300 ms 3 times s FS Upper limit of the scale e g 400 bar Units Indicates the chosen unit Battery Indicates the battery status 5 segments 14 4 Menu functions The following settings can be mad...
Страница 32: ...User Manual TRAQC 5 P1000 TRAQC 5 P1000 TRAQC 1 DPG rev 0 page 32 ...
Страница 33: ...rences can be rotated freely Caution Observe specified torques of 25 Nm when fitting the references The spanner size of the pressure connection is 27 mm Caution Safety Instructions for using 1 000 bar operating range The connection adapter hex size 27 is approved up to nominal pressure of 1 000 bar Please pay attention to built in test points acc to rated nominal pressure and specified safety fact...
Страница 34: ...Turning on ON A self test procedure is carried out The measuring range is indicated FS Unit bar Auto Power Off function is active Power off activates automatically after 5 minutes This function can be altered in MENU Display mode ACT value displayed 16 2 Turn off OFF Press once briefly ...
Страница 35: ... memory Values in the MIN MAX memory are erased when the device is turned off If different pressure tests are to be carried out in succession the MIN MAX memory must be erased after each measurement 16 5 FS FullScale display FS is displayed Displaying the upper limit of the scale FS is designed to increase readability of the bar graph function The upper limit of the measurement range is indicated ...
Страница 36: ...re is being applied when carrying out this function This initiates the zero point correction The ACT actual value is indicated in the display as 0 0 bar The correction remains active until the device is turned off OFL ZEro is displayed for 3 seconds if the measured pressure 0 bar is greater than 5 of the measurement range Zero point correction cannot be carried out Please ensure that no system pre...
Страница 37: ...iguration two different displays are possible Auto Power Off PO On Press RESET OK Auto Power Off is activated after 5 minutes Continuous operations PO OFF Press RESET OK The device must be turned off manually Caution The settings Auto Power Off or Continuous operations remain stored and are active when the device is turned off and on again ...
Страница 38: ...ser Manual TRAQC 5 P1000 TRAQC 5 P1000 TRAQC 1 DPG rev 0 page 38 16 11 Changing the unit Press for 2 seconds it is displayed or Press it is displayed Press once briefly The next unit is indicated kg cm 2 ...
Страница 39: ...QC 5 P1000 TRAQC 1 DPG rev 0 page 39 Confirm unit selection 16 12 Filter settings Press for 2 seconds it is displayed or Press it is displayed Press it is displayed Press once briefly The next filter selection is indicated 0 1 2 3 ...
Страница 40: ...Manual TRAQC 5 P1000 TRAQC 5 P1000 TRAQC 1 DPG rev 0 page 40 Confirm filter configuration 16 13 Display serial number Press it is displayed Display of serial number 1 line Display of software version 2 line ...
Страница 41: ...Ambient conditions Operating temperature 0 50 C Fluid temperature 20 80 C Storage temperature 20 60 C Rel humidity 85 Protection EN 60529 IP 67 Vibration IEC 60068 2 6 10 500 Hz 5 g Shock IEC 60068 2 29 11 msec 25 g Power supply Battery 2 x1 5 VDC LR6 AA Alkaline Mignon Battery powered with low power electronic system programmable Auto power OFF with battery status indication Life time cycle 1 500...
Страница 42: ... values Pmax can lead to malfunctions and result in the digital pressure gauge being destroyed The Traqc 1 DPG meets the guidelines of the European Community EU It is confirmed that this product is approved acc to following standards DIN EN 61000 6 2 DIN EN 61000 6 3 Technical subject to change April 2011 ...
Страница 43: ...User Manual TRAQC 5 P1000 TRAQC 5 P1000 TRAQC 1 DPG rev 0 page 43 Tradinco Instrumenten Apparaten b v Radonstraat 250 2718 TB Zoetermeer The Netherlands 31 79 2033133 www tradinco com info tradinco com ...
