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Toyota PZQ72-42080, Инструкция по монтажу

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ISSUE 1: 

PART NUMBER: PZQ72-420

PAGE 1 OF 13

PLACE THESE INSTRUCTIONS IN VEHICLE GLOVEBOX AFTER INSTALLATION IS COMPLETE

 

Ensure appropriate PPE is worn  

whilst installing this accessory.

!

CAUTION

Review the compliance plaque fi tted to the cargo barrier 

for correct maintenance of this accessory.

Periodically check the torque of all fasteners to values 

listed in instructions.

CARE INSTRUCTIONS

Approximately 90 minutes.

INSTALLATION TIME

RAV4

FITTING INSTRUCTIONS 

PRODUCTION DATE: DECEMBER 2012 ONWARDS

ACCESSORY PART NUMBER: PZQ72-420

 CARGO BARRIER

Содержание PZQ72-42080

Страница 1: ...his accessory CAUTION Review the compliance plaque fitted to the cargo barrier for correct maintenance of this accessory Periodically check the torque of all fasteners to values listed in instructions CARE INSTRUCTIONS Approximately 90 minutes INSTALLATION TIME RAV4 FITTING INSTRUCTIONS PRODUCTION DATE DECEMBER 2012 ONWARDS ACCESSORY PART NUMBER PZQ72 420 CARGO BARRIER ...

Страница 2: ... RIER KIT ARE COMPLETE UNDAMAGED PRIOR TO FITMENT IF ANY CONTENTS OF THE CARGO BARRIER KIT ARE INCOMPLETE OR DAMAGED THEY MUST BE REPLACED USING SPECIFIED ACESSORY COMPONENTS x1 x1 x2 x1 1 2 3 4 Trim Removal Tool Metric Sockets Spanners Torque wrench Sharp knife 5 6 9 7 8 Hammer Right Angle Drill 19mm Vinyl Cutter De Burring Tool Metric Drill Set Centre Punch Allen Key Set 10 11 ...

Страница 3: ... PLATE 4 17 BUSH PLASTIC 16mm 4 18 CARGO BOLT 35 MM 4 19 M6 SPRING WASHER 8 20 WASHER M10 WAVE 10 21 SCREW BUTTON HD M6 X 16 8 22 SCREW BUTTON HD M10 X 16 2 23 BOLT COACH M10 X 35 4 24 WASHER FLAT M10 4 25 THUMB NUT 4 26 BUSH RUBBER 25 X 9 5 4 27 COVER PLATE 2 28 15G ANTI RUST SACHET 1 29 M10x1 5x40mm SPIKE 1 23 26 24 20 25 15 22 20 16 12 14 1 4 PLACES 13 8 PLACES 21 19 18 20 17 27 16 2 PLACES 18 ...

Страница 4: ...ead screwdriver to remove the four screws holding the centre storage compartment in place holding the centre storage compartment in place 1 6 1 6 With the four screws removed remove the centre floor storage With the four screws removed remove the centre floor storage compartment compartment 1 7 1 7 Passenger side screws shown Repeat for for drivers side Passenger side screws shown Repeat for for d...

Страница 5: ...ket and rachet remove both of the upper trim screws shown 1 13 Passenger side shown repeat for drivers side 1 14 Remove tie down point using 10mm socket 1 15 Using a small flat trim removal tool remove the interior light cover 1 16 With the interior light detached from the trim disconnect the light at the connector 1 17 Remove the rear scuff plate by carefully pulling the plate upwards DECEMBER 20...

Страница 6: ...een the rear door seal and the upper trim panel as shown 2 2 Lever the upper trim panel from the vehicle and DISLODGE 2 3 Passenger side shown repeat for drivers side 3 1 Cut out TEMPLATE A with scissors and place the drilling template on the drivers wheel brace support as shown 3 2 Peel back the lower quarter trim and fix the template in place with masking tape 3 3 Repeat for passenger side using...

Страница 7: ... FASTENER TO 20Nm 3 13 Drivers side shown Repeat for passenger side using the lower wheel brace bracket passenger 3 14 With the lower wheel brace bracket in place screw the M10 spike provided into the captive nut in the bracket and reinstall the lower trim panel by completing step 1 17 1 18 in reverse 3 15 With the trim reinstalled apply pressure to the trim to identify a witness mark in the lower...

Страница 8: ...h mark the centres of the two holes 4 5 Lower the headliner and using a 7mm pilot hole drill bit fitted with a 10mm depth stop and a 90 degree drill drill the marked centres of the holes drilling through both the headliner and the vehicle panel 4 6 With a pilot hole drilled use a 19mm vinyl cutter with a non cutting pilot to cut the headliner holes DRILL THROUGH THE HEADLINER ONLY 4 7 Using the co...

Страница 9: ...h the panel cutout and align over the drilled holes 4 13 Using four M6 x 16mm bolts and M6 spring washers attach the cover plate to the anchor plate installed in 4 13 TORQUE FASTENER TO 13Nm 4 14 With the mounting plates secured in place use a vacuum cleaner to extract all swarf and shavings from the headliner and vehicle panel cavity 4 15 Raise the headliner back up and secure in place with the t...

Страница 10: ...nd M10 wave washer 6 4 Installing the lower mounting brackets 6 5 Fasten the rear bottom bracket to the cargo barrier by placing the slotted hole in the bracket over the coach bolt in the cargo barrier frame and secure in place using a thumb nut and an M10 wave washer 6 6 Fasten the free end of the lower rear bracket to the lower wheel brace bracket through the trim using a 16mm plastic bush M10 w...

Страница 11: ...sted or damaged 12 Do not store outside in direct sunlight 13 Long thin items of cargo should be positioned in the vehicle with the long axis across the vehicle to minimise the penetration risk 14 Regularly check that the fasteners are tight 15 In the event of an accident the Cargo Barrier may deform into the passenger area and the mounting points may be weakened Please have the installation check...

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