Removal Procedure
1
Remove the radiator cover.
2
Remove the engine hood.
3
Remove the lower panel, rear toe board and front toe board.
4
Drain coolant.
5
Remove the relay block and electrical parts plate set bolts to free them.
6
Remove the battery and battery tray.
7
Remove the air cleaner.
8
Disconnect the fuel hose.
9
Disconnect connectors and wiring harness clamps around the engine.
10 Remove the radiator reservoir tank and tank bracket.
11 Disconnect the torque converter cooler hose.
[Point 1]
12 Remove the radiator.
13 Remove the oil pump.
14 Disconnect the exhaust pipe.
15 Disconnect the wiring from the starting motor.
16 Remove the cover plate (for drive plate).
17 Remove 6 drive plate set bolts.
18 Slightly hoist the engine.
[Point 2]
19 Remove the engine mounting nuts.
20 Sling the torque converter housing with wire rope and support it with the head guard (or support it with wooden
blocks).
21 Separate the torque converter housing and engine.
[Point 3]
22 Remove the engine ASSY with drive plate and torque converter end plate.
23 Remove the drive plate.
24 Remove the torque converter end plate.
25 Remove the starting motor.
Installation Procedure
The installation procedure is the reverse of the removal procedure.
Note:
Apply sealant (08833-00080) before tightening the drive plate set bolt (for connecting engine crankshaft).
Engine
Section 1
1-11c
8FGCU15,18,SU20
Содержание 8FDU15
Страница 3: ...0 2a EXTERIOR VIEWS General Section 0 ...
Страница 4: ...0 2 0 2 EXTERIOR VIEWS General Section 0 0 2b ...
Страница 21: ...0 17 8FG D U15 32 8FGCU20 32 COMPONENTS WEIGHT 8FGCU15 18 SU20 General Section 0 ...
Страница 33: ...1 2 1 2 ENGINE EXTERIOR VIEW 4Y Engine Engine Section 1 ...
Страница 34: ...1 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 E 1DZ II Engine Engine Section 1 ...
Страница 55: ...1 18 1 18 RADIATOR COMPONENTS 4Y 1DZ II 1603 1603 Engine Section 1 8FG D U15 32 8FGCU20 32 ...
Страница 57: ...RADIATOR COMPONENTS 1603 Engine Section 1 8FGCU15 18 SU20 1 19b ...
Страница 62: ...MUFFLER EXHAUST PIPE COMPONENTS STD EXPORT SPEC 1702 1702 Engine Section 1 8FGCU15 18 SU20 1 22b ...
Страница 64: ...1 23 BATTERY COMPONENTS 4Y 1DZ II 1901 1901 Engine Section 1 ...
Страница 68: ...1 27 ACCELERATOR PEDAL COMPONENTS 4Y 1DZ II 2601 2601 Engine Section 1 ...
Страница 71: ...1 30 1 30 EZ PEDAL OPT COMPONENTS 2601 Engine Section 1 ...
Страница 76: ...1 35 TRAVEL AND LOAD HANDLING CONTROL DEVICE OPT 1DZ II Engine Vehicle COMPONENTS 2607 Engine Section 1 ...
Страница 83: ......
Страница 86: ...ENGINE EXTERIOR VIEW 4Y M 4Y E Repair Section 1 1 0 ...
Страница 87: ...4Y E OPT 4Y E Repair Section 1 1 0 ...
Страница 88: ...ENGINE SECTIONAL VIEW 4Y E Repair Section 1 1 0 ...
Страница 89: ...4Y E Repair Section 1 1 0 ...
Страница 103: ......
Страница 126: ...CYLINDER HEAD COMPONENTS 40 3 WAY CATALYTIC 4Y E Repair Section 1 1 2 ...
Страница 127: ...4Y E Repair Section 1 1 2 ...
Страница 128: ...Refer to 2601 HJ 4Y E Repair Section 1 1 2 ...
Страница 138: ...TIMING GEAR COMPONENTS 4Y E Repair Section 1 1 2 ...
Страница 139: ...4Y E Repair Section 1 1 2 ...
Страница 140: ...4Y E Repair Section 1 1 2 ...
Страница 150: ...CYLINDER BLOCK COMPONENTS Refer to Refer to FIG 1301 AH FIG 1302 I I 4Y E Repair Section 1 1 2 ...
Страница 151: ...I I L l l l l l l J I I s 2 0 c L l l l 1114 4Y E Repair Section 1 1 2 ...
Страница 165: ......
Страница 173: ...CYLINDER HEAD COMPONENTS 4Y E Repair Section 1 1 3 ...
Страница 174: ...4Y E Repair Section 1 1 3 ...
Страница 175: ...4Y E Repair Section 1 1 3 ...
Страница 185: ...TIMING GEAR COMPONENTS 4Y E Repair Section 1 1 3 ...
Страница 186: ...4Y E Repair Section 1 1 3 ...
Страница 187: ...4Y E Repair Section 1 1 3 ...
Страница 197: ...CYLINDER BLOCK COMPONENTS Refer to Refer to FlG 1301 AH 43A FIG 1302 I I I Referto FIG 1302 4Y E Repair Section 1 1 3 ...
Страница 198: ...I I L l l l l l l I I I L l l l I I l J T 4Y E Repair Section 1 1 3 ...
Страница 214: ...FUEL PUMP COMPONENTS 4Y E Repair Section 1 1 4 ...
Страница 218: ...COMPONENTS 4Y E Repair Section 1 1 4 ...
Страница 231: ...AIR GOVERNOR COMPONENTS 4Y E Repair Section 1 1 4 ...
Страница 237: ......
Страница 239: ...SST TO BE USED Part name Illustration Injectionmeasuring tool set Part No EFI inspection wire 4Y E Repair Section 1 1 5 ...
Страница 240: ...THROTTLE BODY COMPONENTS 4Y E Repair Section 1 1 5 ...
Страница 243: ...INJECTOR COMPONENTS 4Y E Repair Section 1 1 5 ...
Страница 248: ...FUEL PUMP COMPONENTS COOLER I I FUEL CAP WIKEY I 4Y E Repair Section 1 1 5 ...
Страница 253: ......
Страница 255: ...VENTILATION VALVE COMPONENTS 4Y E Repair Section 1 1 6 ...
Страница 257: ......
Страница 259: ...WATER PUMP COMPONENTS 4Y E Repair Section 1 1 7 ...
Страница 265: ...SST TO BE USED Illustration I I Part No Part name 4Y E Repair Section 1 1 8 ...
Страница 268: ...OIL PUMPmSTRAINER COMPONENTS 4Y E Repair Section 1 1 8 ...
Страница 273: ......
Страница 275: ...CIRCUIT DIAGRAM Ignition key Switch Black with two orange stripes 4Y E Repair Section 1 1 9 ...
Страница 277: ...DISTRIBUTOR COMPONENTS I I Refer to Refer to FIG 1901 FIG 1901 4Y E Repair Section 1 1 9 ...
Страница 290: ...DISTRIBUTOR COMPONENTS Refer to Refer to 4Y E Repair Section 1 1 10 ...
Страница 295: ......
Страница 297: ...SST TO BE USED Part name I Injection pump spline shaft puller Illustration Part No 4Y E Repair Section 1 1 11 ...
Страница 298: ...STARTER MOTOR COMPONENTS 4Y E Repair Section 1 1 11 ...
Страница 309: ...ALTERNATOR ELECTRICAL CIRCUIT DIAGRAM COMPONENTS 4Y E Repair Section 1 1 12 ...
Страница 327: ... This Page Intentionally Left Blank ...
Страница 329: ... This Page Intentionally Left Blank ...
Страница 332: ...ENGINE EXTERIOR VIEWS 1DZ II Repair Section 1 2 0 ...
Страница 333: ...ENGINE SECTIONAL VIEWS 1DZ II Repair Section 1 2 0 ...
Страница 334: ...1DZ II Repair Section 1 2 0 ...
Страница 368: ...CYLINDER HEAD COMPONENTS 1DZ II Repair Section 1 2 2 ...
Страница 369: ...1DZ II Repair Section 1 2 2 ...
Страница 379: ...TIMING GEAR COMPONENTS 1DZ II Repair Section 1 2 2 ...
Страница 380: ...1DZ II Repair Section 1 2 2 ...
Страница 381: ...2 22 DISASSEMBLY INSPECTION AND REASSEMBLY 1DZ II Repair Section 1 2 2 ...
Страница 392: ...CYLINDER BLOCK COMPONENTS 1DZ II Repair Section 1 2 2 ...
Страница 393: ...1DZ II Repair Section 1 2 2 ...
Страница 414: ...1DZ II Repair Section 1 2 3 ...
Страница 418: ...Reassembly Coat a small amount of light oil on the 0 ring of the fuel filter element 1DZ II Repair Section 1 2 3 ...
Страница 419: ...3 8 INJECTION NOZZLE COMPONENTS 1DZ II Repair Section 1 2 3 ...
Страница 425: ...1DZ II Repair Section 1 2 3 ...
Страница 463: ...1DZ II Repair Section 1 2 3 ...
Страница 465: ...WATER PUMP COMPONENTS Refer to 5701 30 1DZ II Repair Section 1 2 4 ...
Страница 469: ...1DZ II Repair Section 1 2 4 ...
Страница 474: ...OIL PUMP COMPONENTS 1DZ II Repair Section 1 2 5 ...
Страница 480: ...PREHEATING SYSTEM ELECTRIC CIRCUIT DIAGRAM COMPONENTS 1DZ II Repair Section 1 2 6 ...
Страница 483: ...STARTER MOTOR COMPONENTS 1DZ II Repair Section 1 2 6 ...
Страница 493: ...1DZ II Repair Section 1 2 6 ...
Страница 497: ...ALTERNATOR ELECTRIC CIRCUIT DIAGRAM COMPONENTS 1DZ II Repair Section 1 2 7 ...
Страница 508: ...Illustration rPart number Part name Variable pin wrench set Section 1DZ II Repair Section 1 2 8 ...
Страница 523: ... This Page Intentionally Left Blank ...
Страница 537: ... This Page Intentionally Left Blank ...
Страница 549: ... This Page Intentionally Left Blank ...
Страница 569: ... This Page Intentionally Left Blank ...
Страница 618: ...4 5 WIRING DIAGRAM ...