0-7
OPERATIONAL TIPS
1.
Safe operation
(1) After jacking up, always support with wooden blocks or rigid stands.
(2) When hoisting the vehicle or its heavy component, use wire rope(s) with a sufficient reserve in load
capacity.
(3) Always disconnect the battery terminal before the inspection or servicing of electrical parts.
2.
Tactful operation
(1) Prepare the mechanic tools, necessary measuring instruments (circuit tester, megger, oil pressure gauge,
etc.) and SSTs before starting operation.
(2) Before disconnecting wiring, always check the cable color and wiring state.
(3) When overhauling functional parts, complicated portions or related mechanisms, arrange the parts neatly to
prevent confusion.
(4) When disassembling and inspecting such a precision part as the control valve, use clean tools and operate
in a clean location.
(5) Follow the described procedures for disassembly, inspection and reassembly.
(6) Replace, gaskets, packings and O-rings with new ones each time they are disassembled.
(7) Use genuine Toyota parts for replacement.
(8) Use specified bolts and nuts. Observe the specified tightening torque at the time of reassembly.
(Tighten to the center of the specified tightening torque range.)
If no tightening torque is specified, tighten the bolt or nut according to the standard tightening torque table.
3.
Grasping the trouble state
When a trouble occurs, do not attempt immediate disassembly or replacement but first check if the trouble
requires disassembly or replacement for remedying.
4.
Disposal of waste fluid, etc.
When draining waste fluid from the vehicle, receive it in a container.
If any oil, fuel, coolant, oil filter, battery or other harmful substance is directly discharged or scrapped without
permission, it will either adversely affect human health or destroy the environment. Always sort waste fluids, etc.
and treat them properly by requesting disposal by specialized companies.
5.
Jack up points
Jack up points are provided in the front and rear portions of the
vehicle. Always apply jacks at the jack up points.
Front side:
A circular groove to accept a screw jack is provided under the
front side of the frame.
When a garage jack is used, jack up at the bottom surface of
the frame.
Rear side:
Pn models
A circular groove to accept a screw or garage jack is provided
at the bottom surface of the counterweight.
Cu models
(except Cu1 ton series)
Jack up at the under the counterweight or the bottom surface
of the frame.
For screw
jack
For garage jack
(Pn2·3 ton series)
For screw jack
(Pn models)
General
Section 0
0-7a
Содержание 8FDU15
Страница 3: ...0 2a EXTERIOR VIEWS General Section 0 ...
Страница 4: ...0 2 0 2 EXTERIOR VIEWS General Section 0 0 2b ...
Страница 21: ...0 17 8FG D U15 32 8FGCU20 32 COMPONENTS WEIGHT 8FGCU15 18 SU20 General Section 0 ...
Страница 33: ...1 2 1 2 ENGINE EXTERIOR VIEW 4Y Engine Engine Section 1 ...
Страница 34: ...1 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 E 1DZ II Engine Engine Section 1 ...
Страница 55: ...1 18 1 18 RADIATOR COMPONENTS 4Y 1DZ II 1603 1603 Engine Section 1 8FG D U15 32 8FGCU20 32 ...
Страница 57: ...RADIATOR COMPONENTS 1603 Engine Section 1 8FGCU15 18 SU20 1 19b ...
Страница 62: ...MUFFLER EXHAUST PIPE COMPONENTS STD EXPORT SPEC 1702 1702 Engine Section 1 8FGCU15 18 SU20 1 22b ...
Страница 64: ...1 23 BATTERY COMPONENTS 4Y 1DZ II 1901 1901 Engine Section 1 ...
Страница 68: ...1 27 ACCELERATOR PEDAL COMPONENTS 4Y 1DZ II 2601 2601 Engine Section 1 ...
Страница 71: ...1 30 1 30 EZ PEDAL OPT COMPONENTS 2601 Engine Section 1 ...
Страница 76: ...1 35 TRAVEL AND LOAD HANDLING CONTROL DEVICE OPT 1DZ II Engine Vehicle COMPONENTS 2607 Engine Section 1 ...
Страница 83: ......
Страница 86: ...ENGINE EXTERIOR VIEW 4Y M 4Y E Repair Section 1 1 0 ...
Страница 87: ...4Y E OPT 4Y E Repair Section 1 1 0 ...
Страница 88: ...ENGINE SECTIONAL VIEW 4Y E Repair Section 1 1 0 ...
Страница 89: ...4Y E Repair Section 1 1 0 ...
Страница 103: ......
Страница 126: ...CYLINDER HEAD COMPONENTS 40 3 WAY CATALYTIC 4Y E Repair Section 1 1 2 ...
Страница 127: ...4Y E Repair Section 1 1 2 ...
Страница 128: ...Refer to 2601 HJ 4Y E Repair Section 1 1 2 ...
Страница 138: ...TIMING GEAR COMPONENTS 4Y E Repair Section 1 1 2 ...
Страница 139: ...4Y E Repair Section 1 1 2 ...
Страница 140: ...4Y E Repair Section 1 1 2 ...
Страница 150: ...CYLINDER BLOCK COMPONENTS Refer to Refer to FIG 1301 AH FIG 1302 I I 4Y E Repair Section 1 1 2 ...
Страница 151: ...I I L l l l l l l J I I s 2 0 c L l l l 1114 4Y E Repair Section 1 1 2 ...
Страница 165: ......
Страница 173: ...CYLINDER HEAD COMPONENTS 4Y E Repair Section 1 1 3 ...
Страница 174: ...4Y E Repair Section 1 1 3 ...
Страница 175: ...4Y E Repair Section 1 1 3 ...
Страница 185: ...TIMING GEAR COMPONENTS 4Y E Repair Section 1 1 3 ...
Страница 186: ...4Y E Repair Section 1 1 3 ...
Страница 187: ...4Y E Repair Section 1 1 3 ...
Страница 197: ...CYLINDER BLOCK COMPONENTS Refer to Refer to FlG 1301 AH 43A FIG 1302 I I I Referto FIG 1302 4Y E Repair Section 1 1 3 ...
Страница 198: ...I I L l l l l l l I I I L l l l I I l J T 4Y E Repair Section 1 1 3 ...
Страница 214: ...FUEL PUMP COMPONENTS 4Y E Repair Section 1 1 4 ...
Страница 218: ...COMPONENTS 4Y E Repair Section 1 1 4 ...
Страница 231: ...AIR GOVERNOR COMPONENTS 4Y E Repair Section 1 1 4 ...
Страница 237: ......
Страница 239: ...SST TO BE USED Part name Illustration Injectionmeasuring tool set Part No EFI inspection wire 4Y E Repair Section 1 1 5 ...
Страница 240: ...THROTTLE BODY COMPONENTS 4Y E Repair Section 1 1 5 ...
Страница 243: ...INJECTOR COMPONENTS 4Y E Repair Section 1 1 5 ...
Страница 248: ...FUEL PUMP COMPONENTS COOLER I I FUEL CAP WIKEY I 4Y E Repair Section 1 1 5 ...
Страница 253: ......
Страница 255: ...VENTILATION VALVE COMPONENTS 4Y E Repair Section 1 1 6 ...
Страница 257: ......
Страница 259: ...WATER PUMP COMPONENTS 4Y E Repair Section 1 1 7 ...
Страница 265: ...SST TO BE USED Illustration I I Part No Part name 4Y E Repair Section 1 1 8 ...
Страница 268: ...OIL PUMPmSTRAINER COMPONENTS 4Y E Repair Section 1 1 8 ...
Страница 273: ......
Страница 275: ...CIRCUIT DIAGRAM Ignition key Switch Black with two orange stripes 4Y E Repair Section 1 1 9 ...
Страница 277: ...DISTRIBUTOR COMPONENTS I I Refer to Refer to FIG 1901 FIG 1901 4Y E Repair Section 1 1 9 ...
Страница 290: ...DISTRIBUTOR COMPONENTS Refer to Refer to 4Y E Repair Section 1 1 10 ...
Страница 295: ......
Страница 297: ...SST TO BE USED Part name I Injection pump spline shaft puller Illustration Part No 4Y E Repair Section 1 1 11 ...
Страница 298: ...STARTER MOTOR COMPONENTS 4Y E Repair Section 1 1 11 ...
Страница 309: ...ALTERNATOR ELECTRICAL CIRCUIT DIAGRAM COMPONENTS 4Y E Repair Section 1 1 12 ...
Страница 327: ... This Page Intentionally Left Blank ...
Страница 329: ... This Page Intentionally Left Blank ...
Страница 332: ...ENGINE EXTERIOR VIEWS 1DZ II Repair Section 1 2 0 ...
Страница 333: ...ENGINE SECTIONAL VIEWS 1DZ II Repair Section 1 2 0 ...
Страница 334: ...1DZ II Repair Section 1 2 0 ...
Страница 368: ...CYLINDER HEAD COMPONENTS 1DZ II Repair Section 1 2 2 ...
Страница 369: ...1DZ II Repair Section 1 2 2 ...
Страница 379: ...TIMING GEAR COMPONENTS 1DZ II Repair Section 1 2 2 ...
Страница 380: ...1DZ II Repair Section 1 2 2 ...
Страница 381: ...2 22 DISASSEMBLY INSPECTION AND REASSEMBLY 1DZ II Repair Section 1 2 2 ...
Страница 392: ...CYLINDER BLOCK COMPONENTS 1DZ II Repair Section 1 2 2 ...
Страница 393: ...1DZ II Repair Section 1 2 2 ...
Страница 414: ...1DZ II Repair Section 1 2 3 ...
Страница 418: ...Reassembly Coat a small amount of light oil on the 0 ring of the fuel filter element 1DZ II Repair Section 1 2 3 ...
Страница 419: ...3 8 INJECTION NOZZLE COMPONENTS 1DZ II Repair Section 1 2 3 ...
Страница 425: ...1DZ II Repair Section 1 2 3 ...
Страница 463: ...1DZ II Repair Section 1 2 3 ...
Страница 465: ...WATER PUMP COMPONENTS Refer to 5701 30 1DZ II Repair Section 1 2 4 ...
Страница 469: ...1DZ II Repair Section 1 2 4 ...
Страница 474: ...OIL PUMP COMPONENTS 1DZ II Repair Section 1 2 5 ...
Страница 480: ...PREHEATING SYSTEM ELECTRIC CIRCUIT DIAGRAM COMPONENTS 1DZ II Repair Section 1 2 6 ...
Страница 483: ...STARTER MOTOR COMPONENTS 1DZ II Repair Section 1 2 6 ...
Страница 493: ...1DZ II Repair Section 1 2 6 ...
Страница 497: ...ALTERNATOR ELECTRIC CIRCUIT DIAGRAM COMPONENTS 1DZ II Repair Section 1 2 7 ...
Страница 508: ...Illustration rPart number Part name Variable pin wrench set Section 1DZ II Repair Section 1 2 8 ...
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Страница 569: ... This Page Intentionally Left Blank ...
Страница 618: ...4 5 WIRING DIAGRAM ...