P25593
(1)
(2)
(3)
(7)
(6)
(5)
(4)
Long
Short
Lead Terminal
P25597
Contact
Plate
40 mm
Wooden
Block
37 mm
20 mm
(kgf/cm
2
) =
100 kgf
Ram diameter (cm)
2
2
2
Ram diameter (in.)
(psi) =
x 3.14 (
π
)
x 3.14 (
π
)
2
(kPa) = (kgf/cm
2
) x 98.1
(kPa) = (psi) x 6.9
221 lbf
P25596
SST
--
STARTING
STARTER
ST--11
(b)
Install these new parts:
Terminal C:
(1)
Terminal insulator (inside)
NOTICE:
Be careful to install the terminal insulator in the correct
direction.
(2)
Contact plate
(3)
Terminal bolt
(4)
O--ring
(5)
Terminal insulator (outside)
(6)
Wave washer
(7)
Terminal nut
(c)
Temporarily tighten the terminal nuts.
5 . TI G HTE N T E RMI NAL NUT
(a)
Put a wooden block on the contact plate and press it down
with a hand press.
Dimensions of wooden block:
20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
Press force: 981 N (100 kgf, 221 lbf)
NOTICE:
SSSS
Check the diameter of the hand press ram. Then cal-
culate the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:
SSSS
If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
(b)
Using SST, tighten the nuts to the specified torque.
Torque:17 N
∙
m (170 kgf
∙
cm, 12 ft
∙
lbf)
NOTICE:
If the nut is over tightened, it may cause cracks on the in-
side of the insulator.
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3RZ-F,3RZ-FE
