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Technical data

Page 10

RES-407

6

Technical data

Type of construction

Housing for installation in the electrical cabinet
Snaps onto a standard top hat rail (DIN TS35 rail, 35mm) acc. to DIN EN 50022
Dimensions: 90 x 75mm; height: 135mm (incl. terminals)

Line voltage

All controllers manufactured as of April 2005:
115VAC version: 110VAC -15%…10% (equivalent to  94…132VAC)
230VAC version: 220VAC -15%…10% (equivalent to 187…264VAC)
400VAC version: 380VAC -15%…10% (equivalent to 323…456VAC)

All controllers manufactured as of January 2004 up to March 2005:
115VAC version: 115VAC -15%…10% (equivalent to  98…132VAC)
230VAC version: 230VAC -15%…10% (equivalent to 196…264VAC)
400VAC version: 400VAC -15%…10% (equivalent to 340…456VAC)

All controllers manufactured up to December 2003:
115VAC, 230VAC or 400VAC, tolerance: +10% / -15%

Depending on the controller version (

ª

section 13 "How to order" on page 40)

Line frequency

47…63Hz, automatic adjustment to frequencies in this range

Auxiliary voltage

Terminals 12+13

24VDC, +20%, -10%, reverse polarity-protected
Current input

(up to March 2005):

max. 50mA

(as of April 2005):

max. 1.0A

Heatsealing band 
type and temperature 
range

All controllers manufactured as of April 2005:
The temperature range and temperature coefficient settings can also be specified 
by means of the ROPEX visualization software (

ª

section 10.11 "Diagnostic 

interface/visualization software (as of April 2005)" on page 31) in addition to the 
rotary coding switch (see below):

Temperature range:

200°C, 300°C, 400°C or 500°C

Temperature coefficient: 400…4000ppm (variable setting range)

All controllers manufactured as of June 2003:
Five different ranges can be set on the controller with a rotary coding switch:

Temperature coefficient 1100ppm, 0…300°C (e.g. Alloy A20), default
Temperature coefficient  780ppm, 0…300°C (e.g. Alloy L)
Temperature coefficient 1100ppm, 0…500°C (e.g. Alloy A20)
Temperature coefficient  780ppm, 0…500°C (e.g. Alloy L)
Temperature coefficient 3500ppm, 0…300°C (e.g. NOREX)

All controllers manufactured up to May 2003:
Default value 300°C, Alloy-20
The temperature range and alloy are selectable with MOD 37.

Analog input

(set point)
Terminals 16+14

0…10VDC, I

max

= 5mA, electrically isolated

Equivalent to 0…300°C or 0…500°C
or with an external PD-3 or PD-5 precision potentiometer (R = 2kohms)
0…2kohms equivalent to 0…300°C or 0…500°C

Analog output

(actual value)
Terminals 17+14

0…10VDC, I

max

= 5mA, electrically isolated

Equivalent to 0…300°C or 0…500°C
Accuracy: ±1% add. 50mV

Содержание ROPEX RESISTRON RES-407

Страница 1: ...VDC Electrically isolated 0 10VDC analog output for ACTUAL temperature 24VDC control signals for START AUTOCAL and RESET with electrical isolation Alarm function with fault diagnosis Heatsealing band...

Страница 2: ...p erature reached signal MOD 40 or Temp OK signal MOD 46 18 9 Startup and operation 19 9 1 View of the controller 19 9 2 Controller configuration 19 9 3 Heatsealing band 21 9 4 Startup procedure 22 10...

Страница 3: ...fied as follows e g Alloy 20 TCR 1100 ppm K NOREX TCR 3500 ppm K The RESISTRON temperature controller must be set and coded according to the temperature coefficient of the heatsealing band The use of...

Страница 4: ...the user s own responsibility The CE marking on the controller confirms that the device itself complies with the above mentioned standards It does not imply however that the overall system also fulfil...

Страница 5: ...ng band are detected and can be corrected quickly and precisely The thermoelectric control loop which is formed has a highly dynamic response because purely electrical variables are measured at a high...

Страница 6: ...uts a selective error message in case of a fault To increase operational safety and interference immunity all 24VDC logic signals are electrically isolated from the controller and the heating circuit...

Страница 7: ...ich appears on the display corresponds to the SET heatsealing temperature in C Line filter Essential in order to ensure CE conformity Optimized for the RESISTRON temperature controller Impulse transfo...

Страница 8: ...tured as of June 2003 section 9 2 2 Configuration of the rotary coding switch for the temperature range and alloy as of June 2003 on page 20 MOD 40 Additional terminal for Temperature reached signal T...

Страница 9: ...output signal is activated as well see graph below If the actual temperature leaves the tolerance band the output signal is deactivated again The output signal then remains deactivated even if the ac...

Страница 10: ...ype and temperature range All controllers manufactured as of April 2005 The temperature range and temperature coefficient settings can also be specified by means of the ROPEX visualization software se...

Страница 11: ...uty cycle 20 Power dissipation max 20W Ambient temperature 5 45 C Degree of protection IP20 Installation If several controllers are installed on one top hat rail DIN TS35 rail a clearance of at least...

Страница 12: ...e temperature controller in the range from 47Hz to 63Hz 3 Install the RESISTRON temperature controller in the electrical cabinet on a standard top hat rail DIN TS35 rail according to DIN EN 50022 If s...

Страница 13: ...itable temperature coefficient 20mm clearance if several controllers installed on one top hat rail Note polarity No additional resistance in secondary circuit Dimension transformer correctly Secondary...

Страница 14: ...belonging to the 4xx Series Relay Kb Load break all pole e g in combination with the alarm output of the temperature controller When using a series resistor RV 1 the relay Kb shall be installed Impuls...

Страница 15: ...plication For more technical information Line filter documentation It is permissible to supply several RESISTRON control loops with a single line filter providing the total current does not exceed the...

Страница 16: ...5 14 cw 2K OPTION SET POINT POTENTIOMETER PD 3 or PD 5 RES 407 also with MOD 01 Impulse transformer LINE Line filter LF xx480 prim U1 RESET with 24VDC signal START HEAT with 24VDC signal AUTOCAL with...

Страница 17: ...Auxiliary supply R 9 8 UR Booster NC NC 2 2 4 IN OUT 1 1 3 4 3 16 15 14 cw 2K OPTION SET POINT POTENTIOMETER PD 3 or PD 5 Current transformer PEX W2 W3 Impulse transformer Heat sealing band LINE Line...

Страница 18: ...nnot be used in combination with MOD 26 booster connection manufactured prior to March 2005 MOD 46 cannot be used in combination with MOD 40 BOOSTER 19 20 4 3 2 1 Additional terminals in housing cover...

Страница 19: ...The voltage is configured in the range from 0 4VAC to 120VAC and the current in the range from 30A to 500A If the voltage and or the current is outside the permissible range a detailed error message a...

Страница 20: ...eans of the ROPEX visualization software see section 10 11 Diagnostic interface visualization software as of April 2005 on page 31 3 2 1 4 5 ON OFF 1 10V 6 60V 20 120V ON OFF OFF OFF ON OFF OFF OFF ON...

Страница 21: ...ero point error of 20 30 C The zero point must therefore be corrected after a few heating cycles section 9 3 2 Burning in the heatsealing band on page 21 One very important design feature is the coppe...

Страница 22: ...p correctly As of SW Revision 106 If the red ALARM LED lights up for 0 3s in addition to the yellow AUTOCAL LED when the voltage is switched on the configuration of this controller has been changed in...

Страница 23: ...Error messages on page 32 11 Burn in the heatsealing band section 9 3 2 Burning in the heatsealing band on page 21 and repeat the AUTOCAL function 9 4 2 Restart after replacing the heatsealing band To...

Страница 24: ...ent mode In control mode luminous intensity is proportional to heating current Yellow LED lit during heating phase Red LED lights up or blinks to indicate ALARM AUTOCAL OUTPUT HEAT ALARM 4 3 2 1 9 8 6...

Страница 25: ...to select the set point with a potentiometer the controller makes a 10VDC 5 reference voltage available at terminal 15 The relationship between the potentiometer setting and the SET temperature is li...

Страница 26: ...etween the change in the output voltage and the ACTUAL temperature is linear An indicating instrument can be connected to this output in order to visualize the temperature of the heatsealing band The...

Страница 27: ...selected at the analog input must be present when the AUTOCAL function is activated If the specified temperature is too high greater than 40 C or if the selected value varies an error message appears...

Страница 28: ...is executing or the RESET signal is active The set point that is selected for the heatsealing temperature must be greater than 40 C If not the heatsealing band will not be heated up The alarm output i...

Страница 29: ...essary to compensate the phase angle displacement between the UR and IR measuring signals for special heatsealing applications ROPEX Application Report The AUTOCOMP function is provided for this purpo...

Страница 30: ...ivated the temperature diagnosis is activated as well If the ACTUAL temperature leaves the tolerance band the corresponding error code 307 or 308 is indicated and the alarm output is switched section...

Страница 31: ...avoid faulty heatsealing this controller incorporates special hardware and software features that facilitate fault diagnosis and selective error messages Both the external wiring and the internal sys...

Страница 32: ...ontroller off and then on again If an error message is reset using the RESET signal the RESET signal must be deactivated first Invalid error messages may appear when the controller is switched off owi...

Страница 33: ...controller Replace controller Check plug in jumper Cause I R signal missing U R signal missing U R and I R signals missing Temperature step down Temperature step up Temperature too low high section 1...

Страница 34: ...sformer Fault area ij Run AUTOCAL and or fault area fgh loose contact Run AUTOCAL Cause I R signals incorrect incorrect specification of impulse transformer U R signals incorrect incorrect specificati...

Страница 35: ...ault area i check configuration Fault area ij check configuration Cause I R signal incorrect calibration not possible U R signal incorrect calibration not possible U R and I R signals incorrect calibr...

Страница 36: ...als missing Temperature step Frequency fluctuation inadmissible line frequency Internal fault Internal fault controller defective U R and or I R signal incorrect Data error I R signal incorrect calibr...

Страница 37: ...impulse transformer interrupted Secondary circuit interrupted before UR pickoff point Wire break Secondary winding of impulse transformer interrupted e UR signal missing Measuring wires interrupted f...

Страница 38: ...nected Fault area Explanation Possible causes DIP switches for secondary voltage U2 and current I2 up to March 2005 U2 6 60VAC I2 30 100A DIP switches 2 ON 1 3 4 5 OFF These switches are automatically...

Страница 39: ...erminals including the terminals for the winding connections on the impulse transformer is recommended Dust deposits on the controller can be removed with dry compressed air Measuring impuse duration...

Страница 40: ...s of the controller and the required modifications optional in all orders e g RES 407 400VAC MOD 26 controller for 400VAC power supply with booster connection Art Nos 740703 800026 must be ordered Cur...

Страница 41: ...How to order RES 407 Page 41 For more accessories Accessories leaflet Booster B 400 075 Max pulse load 75A 400VAC Art No 885301 100 Max pulse load 100A 400VAC Art No 885304...

Страница 42: ...7 Fault diagnosis 6 H HEAT 22 28 Heatsealing band type 10 Heatup timeout 31 How to order 40 I Impulse heatsealing method 4 Impulse transformer 7 14 40 Installation 11 12 Installation procedure 12 Inst...

Страница 43: ...0 Temperature meter 6 26 40 Temperature OK signal 11 18 Temperature range 10 20 Temperature reached signal 8 18 Temperature setting 25 Transformer 3 7 14 40 Type of construction 10 V View of the contr...

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