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44-EN

43-EN

– 22 –

EN

Are there scratches or dents on the existing pipes?

Is it possible to operate the existing air conditioner?

 

y

After the existing air conditioner is operated in 
cooling mode for approx. 30 minutes or longer,* 
recover the refrigerant.

 

y

Refer to “13 Refrigerant recovery”

 

y

For cleaning the pipes and recovering oil

 

y

Refrigerant recovery: Pump down method

 

y

Remove the existing air conditioner from the piping 
and carry out 

fl

ushing (nitrogen pressure 0.5 MPa) 

to remove any remains inside of the pipe.

Note:

 In case of twin pipes, also be sure to 

fl

ush the 

branching pipe.

Connect the indoor / outdoor units to the existing 
pipe.

 

y

Use a 

fl

are nut attached to the main unit for the 

indoor / outdoor units. (Do not use the 

fl

are nut of 

the existing pipe.)

 

y

Re-machine the 

fl

are machining size to size for 

R32/R410A.

 

y

(Airtight test), Vacuum dry, Refrigerant charge, Gas 
leak check

In case that a gas pipe Ø19 mm or bigger is used for 
the outdoor unit of GM80 (3 HP): (Our R32 model 
3 to 6 HP gas pipe size is Ø15.9 mm)

 See page 20 “Existing piping”.

Test run

Was largely discolored oil or a large quantity 

of remains discharged? (When the oil deteriorates, 

the color of the oil changes to a muddy or 

black color.)

Existing pipes: Cannot be used.

 

y

Use new pipes.

Clean the pipes or use new pipes.

Piping necessary to change the 

fl

are nut / machining 

size due to pipe compression

1) Flare nut width: H

H

(mm)

Copper 

pipe outer 

diameter

Ø6.4

Ø9.5 Ø12.7 Ø15.9 Ø19.0

For R32, 

R410A

17

22

26

29

36

For R22

Same as 

above

24

27

Same 

as 

above

2) Flare machining size: A

A

(mm)

Copper 

pipe outer 

diameter

Ø6.4

Ø9.5 Ø12.7 Ø15.9 Ø19.0

For R32, 

R410A

9.1

13.2

16.6

19.7

24.0

For R22

9.0

13.0

16.2

19.4

23.3

Becomes a little larger for R32/R410A

Do not apply refrigerator oil to the 

fl

are surface.

(If there is discharge of remains, it is judged that a 

large quantity of remains are present.)

YES

YES

NO

NO

NO

YES

Nitrogen gas pressure 0.5 MPa

[2] Minimum 

fl

 oor area : A

min

 (m²)

Total refrigerant 

quantity*

Floor standing 

unit

Wall mounted 

unit

Ceiling mounted 

unit

h

0

0.6

1.8

2.2

M (kg)

A

min

(m

²

)

2HP

0.90

6.95

0.77

0.52

0.92

7.26

0.81

0.54

0.94

7.58

0.84

0.56

0.96

7.91

0.88

0.59

0.98

8.24

0.92

0.61

1.00

8.58

0.95

0.64

1.02

8.93

0.99

0.66

1.04

9.28

1.03

0.69

1.06

9.64

1.07

0.72

1.08

10.01

1.11

0.74

Max.      

1.10

10.38

1.15

0.77

3HP

1.30

14.50

1.61

1.08

1.34

15.41

1.71

1.15

1.38

16.34

1.82

1.22

1.42

17.30

1.92

1.29

1.46

18.29

2.03

1.36

1.50

19.31

2.15

1.44

1.54

20.35

2.26

1.51

1.58

21.42

2.38

1.59

1.62

22.52

2.50

1.67

1.66

23.64

2.63

1.76

Max.      

1.70

24.80

2.76

1.84

* Total refrigerant quantity: Refrigerant quantity pre-charged at f Additional 

refrigerant quantity charged during installation

Содержание RAV-GM561ATJP-E

Страница 1: ...AIR CONDITIONER SPLIT TYPE Installation Manual Outdoor Unit Model name RAV GM561ATP E RAV GM561ATJP E RAV GM801ATP E RAV GM801ATJP E For commercial use English ...

Страница 2: ...run 18 11 Annual maintenance 18 12 Air conditioner operating conditions 18 13 Functions to be implemented locally 18 14 Troubleshooting 21 15 Appendix 21 16 Specifications 23 Original instruction ADOPTION OF R32 REFRIGERANT This air conditioner adopts the HFC refrigerant R32 which does not destroy the ozone layer This outdoor unit is designed exclusively for use with R32 refrigerant Be sure to use...

Страница 3: ...and is thus thoroughly acquainted with the knowledge related to this work Qualified service person The qualified service person is a person who installs repairs maintains relocates and removes the air conditioners made by Toshiba Carrier Corporation He or she has been trained to install repair maintain relocate and remove the air conditioners made by Toshiba Carrier Corporation or alternatively he...

Страница 4: ...ng the contents below meanings of indications and be sure to follow the description Indication Meaning of Indication WARNING Text set off in this manner indicates that failure to adhere to the directions in the warning could result in serious bodily harm 1 or loss of life if the product is handled improperly CAUTION Text set off in this manner indicates that failure to adhere to the directions in ...

Страница 5: ... in progress sign near the circuit breaker while the installation maintenance repair or removal work is being carried out There is a danger of electric shocks if the circuit breaker is set to ON by mistake Only a qualified installer 1 or qualified service person 1 is allowed to undertake work at heights using a stand of 50 cm or more Wear protective gloves and safety work clothing during installat...

Страница 6: ...nes Pipe work shall be protected from physical damage Compliance with national gas regulations shall be observed Selection of installation location If you install the unit in a small room take appropriate measures to prevent the refrigerant from exceeding the limit concentration even if it leaks Consult the dealer from whom you purchased the air conditioner when you implement the measures Accumula...

Страница 7: ...nd relocation work follow the instructions in the Installation Manual and use tools and pipe components specifically made for use with R32 refrigerant If pipe components not designed for R32 refrigerant are used and the unit is not installed correctly the pipes may burst and cause damage or injuries In addition water leakage electric shock or fire may result Nitrogen gas must be used for the airti...

Страница 8: ...ster such as a leak or electric shock is caused at user s side Upon completion of the installation work check for refrigerant leaks and check the insulation resistance and water drainage Then conduct a test run to check that the air conditioner is operating properly After the installation work confirm that refrigerant gas does not leak If refrigerant gas leaks into the room and flows near a fire s...

Страница 9: ...ccumulation of highly concentrated refrigerant may cause a fire hazard Therefore be sure to follow the installation space instructions in the Installation Manual and provide open space on at least one of the four outdoor unit sides In particular when both the discharge and intake sides face walls and obstacles are also placed on both sides of the outdoor unit take steps to provide space wide enoug...

Страница 10: ...rant units For connecting pipes use new and clean piping materials with high pressure fittings made for the R32 or R410A only so that water and or dust does not enter y When using existing piping refer to 15 APPENDIX 1 Existing piping Required Tools Equipment and Precautions for use Prepare the tools and equipment listed in the following table before starting the installation work Newly prepared t...

Страница 11: ...n company y Proper earthing can prevent charging of electricity on the outdoor unit surface due to the presence of a high frequency in the frequency converter inverter of the outdoor unit as well as prevent electric shock If the outdoor unit is not properly earthed you may be exposed to an electric shock y Be sure to connect the earth wire grounding work Incomplete grounding can cause an electric ...

Страница 12: ... durable enough to support the weight of the outdoor unit Insufficient durability may cause the outdoor unit to fall which may result in injury Pay special attention when installing the unit onto a wall surface CAUTION Do not install the outdoor unit in a location that is subject to combustible gas leaks Accumulation of combustible gas around the outdoor unit may cause a fire Install the outdoor u...

Страница 13: ... leg that is in contact with and underneath the bottom plate of the outdoor unit When installing the foundation for an outdoor unit with downward piping consider the piping work Absorb vibration with vibration proof rubber pads Fixing leg Foundation Correct Bottom plate of outdoor unit Foundation Correct Support the bottom surface of the fixing leg that is in contact with and underneath the bottom...

Страница 14: ...he specified tightening torque Incomplete connections may cause not only a gas leak but also trouble with the refrigeration cycle Do not apply refrigerating machine oil to the flared surface 5 Refrigerant piping Optional installation parts Locally procured Parts name Q ty A Refrigerant piping Liquid side Ø6 4 9 5 mm Gas side Ø12 7 15 9 mm One each B Pipe insulating material polyethylene foam 6 mm ...

Страница 15: ...cing valve Nitrogen gas CAUTION Never use oxygen flammable gas or noxious gas for the airtight test Gas leak check Step 1 Pressurize to 0 5 MPa 5 kg cm G for 5 minutes or longer Major leaks can be discovered Step 2 Pressurize to 1 5 MPa 15 kg cm G for 5 minutes or longer Step 3 Pressurize to 4 15 MPa 42 kg cm G for 24 hours Micro leaks can be discovered However note that when the ambient temperatu...

Страница 16: ...rigerant gas to the atmosphere to preserve the terrestrial environment y Use a vacuum pump to discharge the air nitrogen etc that remains in the set If air remains the capacity may decrease For the vacuum pump be sure to use one with a backflow preventer so that the oil in the pump does not backflow into the pipe of the air conditioner when the pump stops If oil in the vacuum pump is put in an air...

Страница 17: ...ion Leak detectors for conventional HCFC refrigerant R22 etc cannot be used as the sensitivity drops to approximately 1 40 when used for HFC refrigerant y R32 has a high working pressure so failure to perform the installation work properly may result in gas leaks such as when the pressure rises during operation Be sure to perform leak tests on the piping connections Insulating the Pipes y The temp...

Страница 18: ...t Incorrect connection may cause a failure For the air conditioner connect a power wire with the following specifications Model RAV GM56 GM80 Power supply 220 240 V 50 Hz 220 V 60 Hz Maximum running current 15 5 A Installation fuse rating 20 A all types can be used Power supply wire H07 RN F or 60245 IEC 66 2 5 mm or more System interconnection wires H07 RN F or 60245 IEC 66 1 5 mm or more How to ...

Страница 19: ...r units are strongly recommended As a general rule if an indoor unit is operated for about 8 hours daily the indoor outdoor units will need to be cleaned at least once every 3 months This cleaning and maintenance should be carried out by a qualified service person Failure to clean the indoor outdoor units regularly will result in poor performance icing water leaking and even compressor failure 12A...

Страница 20: ...en to recover the refrigerant 1 Operate the indoor unit in the fan mode 2 Check that the LED displays are placed in their initial status If not place them in the initial status 3 Hold down SW01 for at least 5 seconds and check that D804 flashes slowly Fig 1 4 Press SW01 once to set the LED displays D800 to D805 to the refrigerant recovery LED display shown below Fig 2 Fig 1 Fig 2 LED displays indi...

Страница 21: ...r at least 5 seconds to return to the initial status and then repeat the setting steps How to check the existing piping settings You can check whether the existing piping settings are enabled 1 Check that the LED displays are placed in their initial status If not place them in the initial status 2 Hold down SW01 for at least 5 seconds and check that D804 flashes slowly Fig 9 3 Press SW01 four time...

Страница 22: ...re to use new pipes for the refrigerant piping works y The operating pressure of R32 is high If there is a scratch or dent on the pipe or a thinner pipe is used the pressure strength may be inadequate which may cause the pipe to break in the worst case Pipe diameter and thickness mm Pipe outer diameter Ø6 4 Ø9 5 Ø12 7 Ø15 9 Ø19 0 Thickness R32 R410A 0 8 0 8 0 8 1 0 1 0 R22 y In case the pipe diame...

Страница 23: ...be used y Use new pipes Clean the pipes or use new pipes Piping necessary to change the flare nut machining size due to pipe compression 1 Flare nut width H H mm Copper pipe outer diameter Ø6 4 Ø9 5 Ø12 7 Ø15 9 Ø19 0 For R32 R410A 17 22 26 29 36 For R22 Same as above 24 27 Same as above 2 Flare machining size A A mm Copper pipe outer diameter Ø6 4 Ø9 5 Ø12 7 Ø15 9 Ø19 0 For R32 R410A 9 1 13 2 16 6...

Страница 24: ...Weight kg Cooling Heating RAV GM561ATP E 40 RAV GM561ATJP E 40 RAV GM801ATP E 42 RAV GM801ATJP E 42 Under 70 dBA Amin m 30 25 20 15 10 5 0 0 8 0 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 M kg Ceiling mounted unit Wall mounted unit F l o o r s t a n d i n g u n i t ...

Страница 25: ...r charging or recovering location and where possible adjacent to existing nameplates or product information label 2 Clearly write the charged refrigerant quantity on the refrigerant label using indelible ink Then place the included transparent protective sheet over the label to prevent the writing from rubbing off 3 Prevent emission of the contained fluorinated greenhouse gas Ensure that the fluor...

Страница 26: ...rise excessively Suffocation from leakage of R32 is almost non existent If a conditioner system is to be installed in a small room select a suitable model and installation procedure so that if the refrigerant accidentally leaks out its concentration does not reach the limit and in the event of an emergency measures can be made before injury can occur In a room where the concentration may exceed th...

Страница 27: ...1124151101 144 9 Moo 5 Bangkadi Industrial Park Tivanon Road Tambol Bangkadi Amphur Muang Pathumthani 12000 Thailand ...

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