Toro Z255 Z-Master Скачать руководство пользователя страница 3

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Contents

Page

Safety

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Operating Practices

. . . . . . . . . . . . . .

Toro Mower Safety

. . . . . . . . . . . . . . . . . .

Slope Chart

. . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals

. . . . . . . . . .

Gasoline and Oil

. . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline

. . . . . . . . . . . . . .

Using Stabilizer/Conditioner

. . . . . . . . . . .

Filling the Fuel Tank

. . . . . . . . . . . . . . . . .

Check Engine Oil Level

. . . . . . . . . . . . . . .

Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts

. . . . . . . . . . . . . . . . . . . . . . . . .

Install Drive Wheels

. . . . . . . . . . . . . . . . . .

Tire Pressure

. . . . . . . . . . . . . . . . . . . . . . . .

Install Seat Retaining Rod

. . . . . . . . . . . . .

Install Motion Control Levers

. . . . . . . . . .

Activate the Battery

. . . . . . . . . . . . . . . . . .

Install Battery

. . . . . . . . . . . . . . . . . . . . . . .

Hydraulic System

. . . . . . . . . . . . . . . . . . . .

Greasing the Bearings

. . . . . . . . . . . . . . . .

Greasing the Bearings

. . . . . . . . . . . . . . . .

Check Side Discharge Chute

. . . . . . . . . . .

Check the Leveling of Mower Deck

. . . . .

Check Engine Oil Level

. . . . . . . . . . . . . . .

Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First

. . . . . . . . . . . . . . . . . . .

Controls

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake

. . . . . . . . . . . . . . . . . . . . . . .

Starting and Stopping

the Engine

. . . . . . . . . . . . . . . . . . . . . . . .

Operating the Power Take Off (PTO)

. . . .

The Safety Interlock System

. . . . . . . . . . .

Driving Forward or Backward

. . . . . . . . . .

Stopping the Machine

. . . . . . . . . . . . . . . .

Instruments

. . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tanks

. . . . . . . . . . . . . . . . . . . . . . . . .

Adjusting Height-of-Cut

. . . . . . . . . . . . . .

Page

Adjusting Anti-Scalp Rollers

. . . . . . . . . . .

Positioning the Seat

. . . . . . . . . . . . . . . . . .

Pushing the Machine by Hand

. . . . . . . . . .

Transporting Machines

. . . . . . . . . . . . . . . .

Loading Machines

. . . . . . . . . . . . . . . . . . .

Tips for Mowing Grass

. . . . . . . . . . . . . . .

Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart

. . . . . . . . . . . . . . . .

Cutting Blades

. . . . . . . . . . . . . . . . . . . . . .

Air Cleaner

. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil

. . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plug

. . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter

. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank

. . . . . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication

. . . . . . . . . . . . . .

Greasing the Bearings

. . . . . . . . . . . . . . . .

Cleaning the Cooling Systems

. . . . . . . . . .

Tire Pressure

. . . . . . . . . . . . . . . . . . . . . . . .

Wheel Hub Slotted Nut

. . . . . . . . . . . . . . .

Castor Pivot Bearing Adjustment

. . . . . . .

Hydraulic System

. . . . . . . . . . . . . . . . . . . .

Adjusting Motion Controls

. . . . . . . . . . . .

Replacing the Pump Drive Belt

. . . . . . . . .

Adjustment Parking Brake

. . . . . . . . . . . . .

Throttle Lever Adjustment

. . . . . . . . . . . . .

Fuse

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mower Leveling

. . . . . . . . . . . . . . . . . . . . .

Belt Inspection

. . . . . . . . . . . . . . . . . . . . . .

Clean Under Deck

. . . . . . . . . . . . . . . . . . .

Replacing the Deck Belt

. . . . . . . . . . . . . .

Replacing the PTO Drive Belt

. . . . . . . . . .

Replacing the Grass Deflector

. . . . . . . . . .

Waste Disposal

. . . . . . . . . . . . . . . . . . . . . .

Mercury Tilt Switch

. . . . . . . . . . . . . . . . . .

Mercury Tilt Switch Disposal

. . . . . . . . . .

Содержание Z255 Z-Master

Страница 1: ...Operator s Manual English EN Form No 3323 428 Z Masterr Z255 with 72I Side Discharge Mower Model No 74205 200000001 Up ...

Страница 2: ...allow to use the product about safe operation The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury even death DANGER WARNING and CAUTION are signal words used to identify the level of hazard However regardless of the hazard be extremely careful DANGER signals an extreme hazard that will cause serious injury or...

Страница 3: ...27 Driving Forward or Backward 28 Stopping the Machine 28 Instruments 29 Fuel Tanks 29 Adjusting Height of Cut 30 Page Adjusting Anti Scalp Rollers 30 Positioning the Seat 31 Pushing the Machine by Hand 31 Transporting Machines 32 Loading Machines 32 Tips for Mowing Grass 34 Maintenance 35 Service Interval Chart 35 Cutting Blades 36 Air Cleaner 39 Engine Oil 41 Spark Plug 43 Fuel Filter 44 Fuel Ta...

Страница 4: ...WNER S MANUAL IS SUPPLIED FOR CALIFORNIA EMISSION CONTROL REGULATION INFORMATION ON EMISSION SYSTEMS MAINTENANCE AND WARRANTY KEEP THIS ENGINE OWNER S MANUAL WITH YOUR UNIT SHOULD THIS ENGINE OWNER S MANUAL BECOME DAMAGED OR ILLEGIBLE REPLACE IMMEDIATELY REPLACEMENTS MAY BE ORDERED THROUGH THE ENGINE MANUFACTURER ...

Страница 5: ...ll operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation Evaluate the terrain to determine what ...

Страница 6: ...pairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Never carry passengers and keep pets and bystanders away Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mo...

Страница 7: ...with a grass bagger for catching cut grass Any use for purposes other than these could prove dangerous to user and bystanders Note This engine is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest covered brush covered or grass covered land Other states or federal areas may have similar laws Gener...

Страница 8: ... the blades and proceed slowly straight down the slope When operating machine on slopes banks or near drop offs always have ROPS roll over protection installed When operating a machine with ROPS roll over protection always use seat belt Be certain that the seat belt can be released quickly if the machine is driven or rolls into ponds or water Check carefully for overhead clearances i e branches do...

Страница 9: ...y Battery gases can explode Keep cigarettes sparks and flames away from battery Hydraulic fluid escaping under pressure can penetrate the skin and cause injury Use cardboard or paper to find hydraulic leaks Never modify ROPS roll over protection frames or structures because they are specifically designed sized located and tested for injury reduction If a rollover occurs a modified ROPS will not pr...

Страница 10: ...Safety 8 ...

Страница 11: ...Safety 9 Slope Chart Read all safety instructions on pages 5 7 ...

Страница 12: ...10 ...

Страница 13: ... Replace any decal that is damaged or lost ON RIGHT SIDE OF HEIGHT OF CUT PLATE Part No E633345 TOP OF CONSOLE UNDER SEAT Part No E513747 ON TOP OF CONSOLE LEFT AND RIGHT SIDES Part No E633354 BELOW CENTER OF CONSOLE Part No E633346 ON LEFT SIDE OF HEIGHT OF CUT PLATE Part No E633706 TOP OF CONSOLE UNDER SEAT Part No E643372 ON TILT SWITCH Part No E643401 ...

Страница 14: ... 99 4611 ON RUBBER FLAP BEHIND SEAT Part No E513748 ON TOP OF RIGHT ENGINE BAFFLE Part No E643339 ON RUBBER FLAP BEHIND SEAT Part No E643252 ON RUBBER FLAP BEHIND SEAT Part No E633462 E643252 ROTATING MECHANICAL DEVICES STOP ENGINE BEFORE REACHING UNDERNEATH WARNING ...

Страница 15: ... ON LEFT SIDE GAS TANK Part No 99 4632 ON HYDRAULIC RESERVOIR MOUNTING BRACKET Part No E513929 ON DECK SUPPORT FRAME Part No E633818 ON TOP OF HYDRAULIC RESERVOIR Part No E523552 ON FRONT CONSOLE Part No 98 4387 ...

Страница 16: ...Safety 14 UNDER FOOTREST AND 3 NEAR DECK MOWER SPINDLES Part No 98 5954 ...

Страница 17: ...ay away from an open flame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline POTENTIAL HAZARD In certain conditions gasoline is extremely flammable and highly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you others and cause property damage HOW TO...

Страница 18: ...h causes hard starting IMPORTANT Do not use fuel additives containing methanol or ethanol Add the correct amount of gas stabilizer conditioner to the gas Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline To minimize the chance of varnish deposits in the fuel system use fuel stabilizer at all times Filling the Fuel Tank 1 Shut the engine off and set the parking bra...

Страница 19: ...tion unit Retaining rod Bolt 5 16 18 x 1 26 mm Locknut 5 16 1 1 1 Install seat rod Control lever right Control lever left Bolt 3 8 1 x 1 26 mm Spring washer 3 8 1 1 4 4 Install motion control levers Key Operator s Manual Engine Operator s Manual Parts Catalog Registration card 2 1 1 1 1 Read before operating machine Fill out and return to Toro ...

Страница 20: ...tall Seat Retaining Rod 1 Tilt seat up Remove 5 16 8mm locknut from bolt attaching seat retaining rod to seat frame Fig 2 2 Remove retaining rod from seat and insert the L shaped end of the rod into the hole directly above the left side hydraulic pump mounting hardware Fig 2 3 Place the seat retaining rod to the outside of the mounting tab of the seat frame and secure with 5 16 18 x 1 26 mm bolt a...

Страница 21: ...ver mounting plate and tighten until snug 4 Align the front rear position of the levers with each other in the neutral position Loosen hardware and adjust by sliding tilting the lever s forward or backward until properly aligned Fig 3 m 3751 1 2 3 Figure 3 1 Mounting plate 2 Bolt 3 8 18 x 1 26 mm 3 Spring washer 3 8 5 If the ends of the levers hit against each other while in the drive position Fig...

Страница 22: ...will be burned HOW TO AVOID THE HAZARD Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin Follow all instructions and comply with all safety messages on the electrolyte container 5 Remove battery from machine 6 Place battery...

Страница 23: ...l covers 11 Wash off any spilled acid with water Dry off the battery Install Battery 1 Position battery in tray with terminal posts toward the engine Fig 7 2 First install the positive red battery cable to positive battery terminal 3 Then install negative battery cable and ground wire to the negative battery terminal 4 Secure cables with 2 1 4 x 3 4 19 mm bolts 1 4 washers and 1 4 locknuts Fig 7 5...

Страница 24: ...luid to raise level to top of the baffle if required Note Fluid level should be to the top of the baffle when fluid is warm Fig 8 7 Install cap on filler neck 2 1 3 M 4280 Figure 8 1 Cap 2 Baffle 3 Fluid level Full POTENTIAL HAZARD Hydraulic fluid escaping under pressure can penetrate skin and cause injury WHAT CAN HAPPEN Fluid accidentally injected into the skin must be surgically removed within ...

Страница 25: ...ower seals Fig 9 1 M 4301 Figure 9 1 Spindles Check Side Discharge Chute Remove plastic tie holding side discharge chute up and lower into place Check the Leveling of Mower Deck Check the level of the deck before the machine is first put in use Refer to Mower Leveling and Compression Spring Adjustment in the Maintenance section on page 55 Check Engine Oil Level Before you start the engine and use ...

Страница 26: ... Cut lever 8 Fuel cap 9 Fuel shut off lever 10 Hour meter Parking Brake Always set the parking brake when you stop the machine or leave it unattended Setting the Parking Brake 1 Move the motion control levers Fig 1 out to the neutral lock position 2 Pull back and up on the parking brake lever to set the parking brake Fig 2 The parking brake lever should stay firmly in the ENGAGED position POTENTIA...

Страница 27: ...re choking After engine starts move choke control to RUN position 5 Move the throttle control to the FAST position before starting a cold engine 6 Turn ignition key START to energize starter When engines starts release key IMPORTANT Do not engage starter for more than 10 seconds at a time If engine fails to start allow 30 second cool down period between attempts Failure to follow these instruction...

Страница 28: ...g machine 4 Close fuel shut off valve on front panel before transporting or storing machine IMPORTANT Make sure fuel shut off valve is closed before transporting or storing machine as fuel leakage may occur Set parking brake before transporting Operating the Power Take Off PTO The power take off PTO switch engages and disengages power to the electric clutch Engaging the PTO 1 Release pressure on t...

Страница 29: ...NGAGE parking brake and move PTO ON Try starting the engine the engine should not crank 2 Sitting on the seat ENGAGE parking brake and move PTO OFF Move either motion control lever out of neutral locked position Try starting the engine the engine should not crank Repeat for other control lever 3 Sitting on the seat ENGAGE parking brake move PTO switch OFF and move the motion control levers to neut...

Страница 30: ...motion control levers Fig 8 To turn move the motion control lever toward neutral in the direction you want to turn Fig 8 The farther you move the traction control levers in either direction the faster the machine will move in that direction To stop pull the motion control levers to neutral 4 m 2715 3 1 2 Figure 8 1 Motion control lever neutral lock position 2 Center un lock position 3 Forward 4 Ba...

Страница 31: ... Use these times for scheduling regular maintenance 1 m 3077 Figure 9 1 Hour meter Fuel Tanks The unit has two fuel tanks located on the left and right sides Each tank connects to the fuel shut off valve in the control panel From there a common fuel line leads to the engine Fig 10 To use the right side fuel tank rotate the fuel shut off valve 1 4 turn to the right from the off location This uses f...

Страница 32: ...Clevis Pin 3 Hairpin Cotter Adjusting Anti Scalp Rollers Whenever you change the height of cut it is recommended to adjust the height of the anti scalp rollers 1 Disengage the power take off PTO and turn the ignition key to OFF to stop the engine Move controllers to neutral locked position and apply parking brake Remove the key 2 After adjusting height of cut remove flange nut and spring disk whil...

Страница 33: ...To Push the Machine 1 Disengage the power take off PTO and turn the ignition key to OFF to stop the engine Move controllers to neutral locked position and apply parking brake 2 Rotate the by pass valves counterclockwise 1 turn to push This allows hydraulic fluid to by pass the pump enabling the wheels to turn Fig 14 IMPORTANT Rotate by pass valves a maximum of 2 turns so the valves do not come out...

Страница 34: ...n when loading units on trailers or trucks One full width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward Having a full width ramp provides a surface for the frame members to contact if the unit star...

Страница 35: ...t on a ramp Use only a single full width ramp DO NOT use individual ramps for each side of the unit If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than the unit DO NOT exceed a 15 degree angle between ramp and ground or between ramp and trailer or truck Avoid sudden acceleration while driving unit up a ramp to avoid tipping backward Avoid sudden decelera...

Страница 36: ...s frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground speed in certain conditions Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too sho...

Страница 37: ...nkage bushings oil X X Foam Air Cleaner service X X Paper Air Cleaner replace X X Spark Plug s check X X Belts check for wear cracks X X Gasoline drain X Cooling systems clean X X X Hydraulic lines check X X Battery check electrolyte X X Battery charge Disconnect cables X Fuel Filter replace X X Tires check pressure X X Chipped Surfaces paint X Cutting Blades check X X Blade Spindle Bearings greas...

Страница 38: ...y for sharpness and for any wear or damage File down any nicks and sharpen the blades as necessary If a blade is damaged or worn replace it immediately with a genuine TORO replacement blade For convenient sharpening and replacement you may want to keep extra blades on hand POTENTIAL HAZARD A blade that is worn or damaged could break apart and pieces could be thrown at bystanders or at you as you u...

Страница 39: ...slot Forming Checking for Bent Blades 1 Rotate the blades until the ends face forward and backward Fig 16 Measure from a level surface to the cutting edge of the blades Fig 17 Note this dimension m 1078 Figure 16 m 2539 Figure 17 2 Rotate the opposite ends of the blades forward Measure from a level surface to the cutting edge of the blades at the same position as in step 1 above The difference bet...

Страница 40: ...ury HOW TO AVOID THE HAZARD Wear gloves or wrap sharp edges of the blade with a rag 1 Hold the blade end using a rag or thickly padded glove Remove the blade bolt spring disk and blade from the spindle shaft Fig 20 Sharpening the Blades POTENTIAL HAZARD When sharpening blade pieces of blade could be accidentally thrown WHAT CAN HAPPEN Thrown objects can cause serious eye injury HOW TO AVOID THE HA...

Страница 41: ...oam Element Clean and re oil after every 25 operating hours Paper Element Replace after every 100 operating hours Note Service the air cleaner more frequently every few hours if operating conditions are extremely dusty or sandy Removing the Foam and Paper Elements 1 Disengage the power take off PTO set the parking brake and turn the ignition key to OFF to stop the engine Remove the key 2 Clean aro...

Страница 42: ...y tap the element on a flat surface to remove dust and dirt Fig 23 B Inspect the element for tears an oily film and damage to the rubber seal IMPORTANT Never clean the paper element with pressurized air or liquids such as solvent gas or kerosene Replace the paper element if it is damaged or cannot be cleaned thoroughly 1 m 1213 2 Figure 23 1 Paper element 2 Rubber seal Installing the Foam and Pape...

Страница 43: ...ey to OFF to stop the engine Move controllers to neutral locked position and apply parking brake Remove the key 2 Clean around the oil dipstick Fig 24 so dirt cannot fall into the filler hole and damage the engine 3 Pull the oil dipstick and wipe the metal end clean Fig 24 4 Slide the oil dipstick fully into the filler tube Pull the dipstick out and look at the metal end Fig 24 If oil level is low...

Страница 44: ...oil to bring to FULL mark on dipstick Change Oil Filter Replace the oil filter every 200 hours or every other oil change Note Change oil filter more frequently when operating conditions are extremely dusty or sandy 1 Drain the oil from the engine refer to Changing Draining Oil page 42 2 Remove the old filter and wipe the filter adapter Fig 26 gasket surface 3 Pour new oil of the proper type in thr...

Страница 45: ...ng into the engine and potentially causing damage 3 Remove the spark plug s and metal washer m 3218 1 2 Figure 27 1 Spark plug wire 2 Spark plug Checking the Spark Plug 1 Look at the center of the spark plug s Fig 28 If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty IMPORTANT Never clean the spar...

Страница 46: ...e 1 2 m 3217 Figure 29 1 Filter 2 Hose clamp Fuel Tank Draining The Fuel Tank POTENTIAL HAZARD In certain conditions gasoline is extremely flammable and highly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you others and cause property damage HOW TO AVOID THE HAZARD Drain gasoline from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any gasolin...

Страница 47: ...hen operating conditions are extremely dusty or sandy Grease Type General purpose grease How to Grease 1 Disengage the power take off PTO and turn the ignition key to OFF to stop the engine Move controllers to neutral locked position and apply parking brake Remove the key 2 Clean the grease fittings with a rag Make sure to scrape any paint off the front of the fitting s 3 Connect a grease gun to t...

Страница 48: ...bronze bushings Greasing the Bearings The cutting unit must be lubricated daily Refer to the Service Interval Chart on page 35 Grease with No 2 general purpose lithium base or molybdenum base grease IMPORTANT Make sure cutting unit spindles are full of grease daily 1 Stop the engine set the parking brake remove the key and disconnect the spark plug wire s from the spark plug s 2 Grease the fitting...

Страница 49: ...first Fig 34 Check the tires when they are cold to get the most accurate pressure reading Pressure 13 psi 90 kPa drive wheels and castor wheels 1 m 1872 Figure 34 1 Valve stem Wheel Hub Slotted Nut Check after every 500 operating hours The slotted nut needs to be torqued to 125 ft lbs 169 5 N m 1 Stop the engine set the parking brake remove the key and disconnect the spark plug wire s from the spa...

Страница 50: ...ydraulic fluid level after first 8 operating hours Check the hydraulic fluid level after every 25 operating hours Fluid Type Mobil 1 15W 50 synthetic motor oil IMPORTANT Use only oil specified Other fluids could cause system damage System Capacity 2 1 qt 2 0 l 1 Position machine on a level surface stop the engine and set the parking brake 2 Clean area around filler neck of hydraulic tank Fig 37 3 ...

Страница 51: ...any work on the hydraulic system Replacing the Hydraulic Filter Change the hydraulic filter After the first 8 operating hours After every 200 operating hours 1 Disengage the power take off PTO and turn the ignition key to OFF to stop the engine Move controllers to neutral locked position and apply parking brake Remove the key IMPORTANT Do not substitute automotive oil filter or severe hydraulic sy...

Страница 52: ...wheel begins to spin on its own keep it engaged until wheel drives smoothly minimum 2 minute 4 Check hydraulic fluid level as it drops and add as required to maintain proper level 5 Repeat procedure on opposite wheel Check Hydraulic Lines After every 100 operating hours check hydraulic lines and hoses for leaks loose fittings kinked lines loose mounting supports wear weather and chemical deteriora...

Страница 53: ... If adjustment is needed loosen the nut against the yoke 5 Apply slight rearward pressure on the motion control lever turn the head of the adjustment bolt in the appropriate direction until lever is centered in neutral lock position keeping rearward pressure on the lever will keep the pin at the end of the slot and allow the adjustment bolt to move the lever to the appropriate position 6 Tighten n...

Страница 54: ...ward and reverse then back to neutral Wheel must stop turning or slightly creep in reverse Note Motion control lever must be in neutral while making any adjustments 8 Open throttle to fast Make sure wheel remains stopped or slightly creeps in reverse re adjust if necessary 9 Repeat on opposite side of unit Tighten locknuts against ball joints POTENTIAL HAZARD Electrical system will not perform pro...

Страница 55: ...nce between the trunnion roller and the collar on brake rod Measurement should be 3 16 1 4 5 7 mm Fig 42 6 If adjustment is necessary loosen the jam nut directly below the yoke Turn the bottom rod until the correct measurement is obtained Fig 42 Tighten jam nut at yoke m 3788 1 2 3 5 4 6 Figure 42 1 Brake lever 2 Spring 2 75 70 mm 3 Adjusting nuts 4 Collar on brake rod 5 3 16 1 4 5 7 mm 6 Jam nut ...

Страница 56: ...ater and one part baking soda Apply a light coating of grease to the battery terminals to prevent corrosion Voltage 12 v Checking Electrolyte Level 1 Open covers to see into the cells The electrolyte must be up to the lower part of the tube Fig 45 Do not allow the electrolyte to get below the plates Fig 45 2 If the electrolyte is low add the required amount of distilled water refer to Adding Water...

Страница 57: ...parks and flames away from battery Mower Leveling 1 Position mower on a flat surface Stop the engine set the parking brake remove the key and disconnect the spark plug wire s from the spark plug s 2 Check tire pressure of all four 4 tires If needed adjust to 13 psi 90 kPa 3 Set anti scalp rollers to top holes or remove them completely for this adjustment 4 Raise the deck to the transport position ...

Страница 58: ...nstall anti scalp rollers for proper height of cut and tighten securely Compression Spring Adjustment 1 Raise deck lift lever to the transport position Fig 46 2 Springs are compressed so the distance between the two large washers should be 10 1 2 267 mm Fig 47 3 Adjust by turning nut in front of each spring Fig 47 Clockwise will shorten spring counter clockwise will lengthen spring Belt Inspection...

Страница 59: ... Refer to Replacing the PTO Drive Belt page NO TAG Replacing the PTO Drive Belt Squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn drive belt Replace the PTO drive belt if any of these conditions are evident 1 Stop the engine set the parking brake remove the key and disconnect the spark plug wire s from the spark plug ...

Страница 60: ...n the two alignment holes in left support plate Fig 51 m 3744 1 2 Figure 51 1 Center bolt spring loaded idler 2 Alignment hole 9 If adjustment is required loosen the fixed idler on right support plate and move up or down in adjustment slot Fig 52 To relieve belt tension lift up on spring loaded idler m 3746 1 2 Figure 52 1 Fixed Idler 2 Adjustment slot 10 Check belt tension again The center bolt o...

Страница 61: ... cause serious injury or kill you or bystanders HOW TO AVOID THE HAZARD Never operate mower unless grass deflector or catcher are installed 1 Remove the locknuts bolts and springs holding the deflector mounts to the pivot brackets Fig 54 2 If the pivot brackets need to be replaced remove the carriage bolts and cone locknuts holding the old brackets to the top of the discharge opening then install ...

Страница 62: ...tches contain mercury and will apply sound disposal practices when these devices reach their normal end of life or are damaged Mercury Tilt Switch Disposal Several states have passed laws concerning the disposal of devices containing mercury In all the remaining states it is advisable to follow similar procedures The laws state that these sealed devices contain mercury and should not be placed in ...

Страница 63: ...Maintenance 61 Wiring Diagram ...

Страница 64: ... tank Follow mixing instructions from stabilizer manufacture 1 oz per gallon Do not use an alcohol based stabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline and used at all times B Run engine to distribute conditioned fuel through the fuel system 5 minutes C Stop engine allow to cool and drain the fuel tank refer to Fuel Tank page 44 D...

Страница 65: ... cleaner element 4 Spark plug wires is loose or disconnected 4 Install wires on spark plug 5 Spark plugs are pitted fouled or gap is incorrect 5 Install new correctly gapped spark plugs 6 Dirt in fuel filter 6 Replace fuel filter 7 Dirt water or stale fuel is in fuel system 7 Contact Authorized Service Dealer Engine loses power 1 Engine load is excessive 1 Reduce ground speed g 2 Air cleaner is di...

Страница 66: ...nced 1 Install new cutting blade s 2 Blade mounting bolt is loose 2 Tighten blade mounting bolt 3 Engine mounting bolts are loose 3 Tighten engine mounting bolts 4 Loose engine pulley idler pulley or blade pulley 4 Tighten the appropriate pulley 5 Engine pulley is damaged 5 Contact Authorized Service Dealer 6 Blade spindle bent 6 Contact Authorized Service Dealer Uneven cutting height 1 Blade s no...

Страница 67: ...nstall new drive belt 2 Drive belt is off pulley 2 Install drive belt and check adjusting shafts and belt guides for correct position 3 Deck belt is worn loose or broken 3 Install new deck belt 4 Deck belt is off pulley 4 Install deck pulley and check the idler pulley idler arm and spring for correct position and function ...

Страница 68: ...t 8111 Lyndale Avenue South Bloomington MN 55420 1196 612 888 8801 or 800 348 2424 What Must You Do To Keep The Warranty In Effect You must maintain your TORO Product by following the main tenance procedures described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense What Does This Warranty Not Cover and How Does Your State Law Relate To T...

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