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6

INSTALLING STEERING WHEEL

NOTE: The vehicle should be on level ground

with the front wheels oriented straight forward and
rearward.

1. Remove the nut and the steering wheel from the

steering shaft.

2. Install and align the steering wheel and loosely

secure with the nut.

NOTE: This model has a castle nut/lock clip and

drilled steering shaft. The lock clip will be in the
steering wheel hardware package.

3. Verify that the steering wheel is oriented correctly

and the front wheels are aligned straight forward;
then apply one drop of red Loctite #271 to the
threads and tighten the nut to 34 N-m (25 ft-lb).

4. Install the lock clip through the steering shaft and

nut. Install the steering wheel cover.

HDX131A

NOTE: If the hole in the steering shaft does not

align with the slots in the castle nut, tighten the nut
slightly until the next slot aligns with the hole.

NOTE: Adding a small amount of grease to the

cover bores may aid in installing the cover.

CHECKING/ADJUSTING FRONT 
WHEEL ALIGNMENT

NOTE: All measurements and adjustments must

be made with the vehicle unloaded.

Mark the center-line of the front tires at the front and
rear of the tire; then using a tape measure, measure and
record the distance between the marks at the front and
rear. The front measurement should be 3-6 mm (1/8-1/4
in.) greater than the rear measurement (toe-out).

PR087A

To adjust the wheel alignment, use the following procedure:

1. Center the steering wheel; then using an open-end

wrench to hold the tie rod ends (A), loosen the
right-side and left-side jam nuts (B).

HDX098B

PR792A

2. Turn the left-side and right-side tie rods (C) in equal

increments to achieve the proper toe-out; then
tighten the jam nuts securely.

3. Check for free steering operation (full-left/full-right).

CHECKING HYDRAULIC BRAKE 
SYSTEM

The hydraulic brake system has been filled and bled at the
factory.

CAUTION

Always use a wrench to hold the tie rod ends when
loosening or tightening the jam nuts or damage to
the boots could occur.

 

Содержание UTV 700 EFI

Страница 1: ...l holes from the battery 3 Place electrolyte container with the foil sealed top of the cells facing down into the fill ports of the battery 4 Hold the container level in the fill ports of the bat tery Push down to break the seals Air bubbles will appear as the ports fill Do not tilt the electrolyte con tainer Do not remove the container from the battery until all cells are completely empty 5 Let t...

Страница 2: ...e first as shown Tighten securely TC019 NOTE When installing the battery into a vehicle coat the battery terminals with a light coat of grease to minimize battery terminal corrosion and then cover with the terminal boot if provided PR942 NOTE Loss of battery charge may be caused by ambient temperature ignition OFF current draw corroded terminals self discharge or other fac tors Maintenance chargin...

Страница 3: ... the hardware pack and two sheet metal screws Do not over tighten PR800A 6 Tighten the cap screws securing the restraint to the angle bracket securely PR827 INSTALLING ROPS SEAT BELTS SIDE RESTRAINTS NOTE The screws securing the front and rear tubes during delivery will be used to secure the ROPS tubes There are nuts that secure the back side of the ROPS tubes for shipping these nuts should be rem...

Страница 4: ...ht Cap Screws installed from the top and eight Zinc Nyloc Nuts Tighten to 47 N m 35 ft lb UTV 070 4 Secure the seat back to the rear ROPS tube with the two cap screws Tighten to 11 N m 8 ft lb TC022A 5 Secure the bottom middle of the rear canopy tube to the center support using two M6 Torx Screws Tighten to 11 N m 8 ft lb Connect the brakelight taillight harness to the main harness TC022B TC030A 6...

Страница 5: ...ghten to 13 5 N m 10 ft lb PR834A 11 Loop the rear anchor strap around the ROPS mount ing tube and secure with the buckle Tighten so strap rests as shown PR831A 12 Repeat steps 9 11 for opposite side 13 Secure both side restraints to the kick panels using the buckle PR833 CHECKING COOLING SYSTEM Remove the filler cap and check coolant level Coolant level should be at the bottom of the standpipe in...

Страница 6: ...nt of grease to the cover bores may aid in installing the cover CHECKING ADJUSTING FRONT WHEEL ALIGNMENT NOTE All measurements and adjustments must be made with the vehicle unloaded Mark the center line of the front tires at the front and rear of the tire then using a tape measure measure and record the distance between the marks at the front and rear The front measurement should be 3 6 mm 1 8 1 4...

Страница 7: ...mount of brake fluid If the fluid level gets low in the reservoir refill the reservoir before the bleeding procedure is continued D Repeat step C until the brake pedal is firm E At this point perform step B C and D on the FRONT RIGHT bleed screw then move to the FRONT LEFT bleed screws and follow the same procedure 4 Carefully check the entire hydraulic brake system that all hose connections are t...

Страница 8: ...ynthetic engine oil which has been specifically formu lated for use in this engine Although Toro 0W 40 All Weather synthetic engine oil is the only oil recom mended for use in this engine use of any API certified SM All Weather synthetic 0W 40 oil is acceptable OILCHARTJ CHECKING GEAR CASE LUBRICANT LEVELS 1 Remove the front differential level plug lubricant should be visible at the plug threads I...

Страница 9: ...n below the horizontal mark on the aiming surface 7 Turn the adjuster nut clockwise to raise the beam and counterclockwise to lower the beam TC004A RECOMMENDED GASOLINE The recommended gasoline to use is 87 minimum octane regular unleaded In many areas oxygenates are added to the gasoline Oxygenated gasolines containing up to 10 ethanol or 5 methane are acceptable gasolines When using ethanol blen...

Страница 10: ...uation where a sudden stop will be required until the brake pads are properly burnished WARNING Using the Operator s Manual as a guide instruct the customer on the proper use care burnishing proce dure when brake pads are new and maintenance of the hydraulic brake system CAUTION If using additional hold down straps in any other areas care must be taken not to damage the vehicle WARNING Use extreme...

Страница 11: ...11 NOTES ...

Страница 12: ...12 NOTES ...

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