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Toro ProLine Hydro, Руководство оператора

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19

Checking the Temporary Neutral Stud
Adjustment

Refer to Temporary Neutral Stud Adjustment on page 38.

Checking the Hydro Control Linkages

Refer to Adjusting the Hydro Control Linkages on
page 38.

Checking the Neutral Stud

Refer to Adjusting the Neutral Stud on page 40.

Checking the Control Rods

Refer to Adjusting the Control Rods on page 41.

Checking the Tracking

Refer to Adjusting the Tracking on page 41.

Operation

Note: Determine the left and right sides of the machine
from the normal operating position.

Think Safety First

Carefully read all the safety instructions and decals in the
safety section. Knowing this information could help you,
your family, pets or bystanders avoid injury.

The use of protective equipment for eyes, hearing, feet
and head is recommended.

This machine produces sound levels in excess of
85 dBA at the operator’s ear and can cause
hearing loss through extended periods of
exposure.

Wear hearing protection when operating this
machine.

Caution

1

2

Figure 13

1.

Caution

2.

Wear hearing protection

Controls

Become familiar with all the controls (Fig. 14) before you
start the engine and operate the machine.

Throttle control – The throttle control has three
positions: Choke, Fast and Slow.

Operator Presence Control (OPC) levers – OPC levers
are used in conjunction with deck engagement switch
(PTO) to release blade brake and engage clutch to drive
mower blades. Release OPC levers to disengage mower
blades.

Blade control switch (PTO) – Pull switch used in
conjunction with OPC levers to release blade brake and
engage clutch to drive mower blades.

Speed control lever – This machine has a variable speed
control with a neutral position. This controls and limits
how fast the machine will travel.

Drive levers – Move the speed control lever to the desired
forward speed, slowly release the drive levers to engage
forward traction operation, and squeeze the drive levers to
neutral or reverse. When moving forward, squeeze the
right drive lever to turn right and the left drive lever to
turn left.

Neutral lock – Squeeze drive levers back and rotate locks
to the rear for neutral lock.

Ignition Switch – Key switch is used in conjunction with
recoil starter. Switch has two positions: Run and Off.

Recoil Starter – Pull recoil starter handle to start engine.

Fuel Shut–off Valve – (Under fuel tank) Close fuel
shut–off valve when transporting or storing mower.

Hour Meter – Shows total hours that machine has been
operated. This operates only when the mower blades are
operating.

The hour meter will flash 3 hours before and after a
service interval.

The service intervals are set for the first 8 hours, every
100 hours there after and every 400 hours.

Содержание ProLine Hydro

Страница 1: ...rator s Manual Original Instructions EN Register your product at www Toro com Form No 3350 745 Mid Size Mower ProLine Hydro 15 HP with 44in Side Discharge Mower Model No 30439 Serial No 240000001 and...

Страница 2: ...acket 14 Installing the Handle Assembly 14 Installing the Fuel Tank 15 Installing the Control Rods 16 Installing the Speed Control Rod 17 Page Installing the Hairpin Cotter Pins and Spacers 17 Checkin...

Страница 3: ...death if you do not follow the recommended precautions Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Caution signals a hazard that ma...

Страница 4: ...aution when making turns and when changing directions on slopes Never raise deck with the blades running Never operate with the PTO shield or other guards not securely in place Be sure all interlocks...

Страница 5: ...oved attachments Check carefully for overhead clearances i e branches doorways electrical wires before operating under any objects and do not contact them Slope Operation All slopes and ramps require...

Страница 6: ...6...

Страница 7: ...7 Slope Chart Fold along appropriate line Align this edge with a vertical surface Tree Building Fence post pole etc Example Compare slope with folded edge...

Страница 8: ...8...

Страница 9: ...cals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 523552 43 8480 66 1340 67 5360 68 8...

Страница 10: ...10 98 4387 1 Warning wearhearing protection 104 8186 104 2838 104 8569 105 4110 105 4146 106 5532 106 0699 106 5513 105 4109...

Страница 11: ...p debris before operating 5 Cutting of hand or foot mower 6 Engine stop 7 Engine run 8 Hour meter 9 To drive forward move the controls as illustrated 10 To place the machine in neutral move the contro...

Страница 12: ...t possible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contac...

Страница 13: ...5 16 inch Spring Hose clamp 1 2 2 2 4 2 1 Installing the fuel tank 4 E ring 2 Installing the control rods 5 Washer Cotter pin 1 1 Installing the speed control rod 6 Hairpin cotter pin Spacer 2 6 Inst...

Страница 14: ...nter gage wheels with the previously removed bolt small washer and nut Fig 3 1 2 3 4 4 m 6510 Figure 3 1 Center Gage Wheels and Spacer 2 Nut 3 Bolt 4 Washer Step 2 Installing the Handle Assembly Parts...

Страница 15: ...e Fuel Tank Parts needed for this step Qty Part 1 Fuel tank with studs installed 2 Bolt 5 16 X 7 8 inch 2 Lock nut 5 16 inch 4 Washer 5 16 inch 1 Hose clamp 2 Lock washer 5 16 inch 2 Spring Procedure...

Страница 16: ...ocknut one full turn This will allow the spring to work 5 4 3 2 1 3 7 6 m 6583 Figure 7 1 Bolt 5 8 x 7 8 inch 2 Lock washer 5 16 inch 3 Washer 5 16 inch 4 Spring 5 Locknut 6 Hose clamp 7 Fuel tank con...

Страница 17: ...d secure it with a washer and cotter pin Fig 10 Note If necessary move the speed control lever until the swivel will go into the speed control crank m 6602 1 2 3 4 5 3 6 Figure 10 1 Speed control rod...

Страница 18: ...Refer to page 33 for the correct correct tire pressure Step 8 Checking the Hydraulic Fluid and Engine Oil Parts needed for this step None Procedure Check the hydraulic fluid level before the engine is...

Страница 19: ...Presence Control OPC levers OPC levers are used in conjunction with deck engagement switch PTO to release blade brake and engage clutch to drive mower blades Release OPC levers to disengage mower bla...

Страница 20: ...tarter handle firmly and pull out until positive engagement results then pull handle vigorously to start engine and allow rope to recoil slowly Important Do not pull recoil rope to its limit or let go...

Страница 21: ...ge 42 Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended Always remove the ignition key and set the parking brake when leaving the machine unat...

Страница 22: ...ot operate as described have an Authorized Service Dealer repair the safety system immediately 1 Set the neutral locks and place speed control lever in neutral Start the engine refer to Starting and S...

Страница 23: ...if it is left unattended Note Remember to remove the key from the ignition switch if you leave the machine Children or bystanders may be injured if they move or attempt to operate the machine while it...

Страница 24: ...ause injury or death Never remove the grass deflector from the mower because the grass deflector routes material down toward the turf If the grass deflector is ever damaged replace it immediately Neve...

Страница 25: ...tion for each height of cut position There needs to be 3 8 inch 10 mm minimum clearance above the ground 1 After adjusting height of cut check the gage wheels so that there is a minimum of 3 8 inch 10...

Страница 26: ...uring handle to rear frame Fig 27 5 Pivot handle to desired operating position and install lower flange bolts 3 8 x 1 inch and flange nuts into mounting holes Tighten all flange bolts m 6600 7 8 9 2 1...

Страница 27: ...40 Hours Tires check pressure PTO Belt Idler Arm grease Hydraulic Oil check 50 Hours Belts check for wear cracks Paper Air Cleaner clean1 100 Hours Engine Oil change1 Spark Plug s check Electric Clutc...

Страница 28: ...isengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Clean around the air cleaner to prevent dirt f...

Страница 29: ...e 2 Disengage the PTO and set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Clean around the oil dipstick Fig 29 so t...

Страница 30: ...dditional 3 4 turn Fig 31 5 Fill the crankcase with the proper type of new oil refer to Servicing the Engine Oil page 29 6 Run the engine for about 3 minutes stop the engine and check for oil leaks ar...

Страница 31: ...s to 16 ft lb 22 N m 3 Connect the wires to the spark plugs Fig 32 Cleaning the Cooling System Clean the air intake screen from grass and debris before each use Check and clean cooling fins and engine...

Страница 32: ...he fitting s 4 Connect a grease gun to the fitting Pump grease into the fittings until grease begins to ooze out of the bearings 5 Wipe up any excess grease Where to add Grease Lubricate the grease fi...

Страница 33: ...s on flange studs Fig 41 2 Check adjustment by inserting feeler gauge thru slots next to studs Fig 41 3 The proper disengaged clearance between the clutch plates is 0 012 0 024 inch 0 30 0 60 mm It wi...

Страница 34: ...l shut off valve at fuel tank Fig 42 4 Squeeze the ends of the hose clamps together and slide them away from the filter Fig 43 5 Remove the filter from the fuel lines 6 Install a new filter and move t...

Страница 35: ...stem Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to hydraulic system Warning Replacing the Hydraul...

Страница 36: ...ks loose fittings kinked lines loose mounting supports wear weather and chemical deterioration Make necessary repairs before operating Note Keep areas around hydraulic system clean from grass and debr...

Страница 37: ...tion Fig 48 7 Tighten the nuts on both sides of the swivel Fig 48 m 6607 4 3 5 12 3 6 9 Side View 2 2 4 1 1 Figure 48 1 Speed control rod 2 Nut 3 Speed control crank 4 Tabs in 6 o clock position 5 Swi...

Страница 38: ...ge adjustments can be performed Contact with moving parts or hot surfaces may cause personal injury Keep hands feet face clothing and other body parts away from rotating parts muffler and other hot su...

Страница 39: ...sure the speed control lever is in the neutral position and the tire does not rotate 10 Repeat adjustment if needed 3 2 m 6604 1 Figure 52 1 Hydro control linkage 2 Front nut 3 Rear adjusting nut Note...

Страница 40: ...d Electrical system will not perform proper safety shut off with Operator Presence Control OPC levers taped or fastened in the engaged position Make sure Operator Presence Control OPC levers are worki...

Страница 41: ...n or the engine will kill 2 Move the respective drive lever upward until it reaches the neutral position and engage neutral locks 3 If the tire rotates in either direction the length of the control ro...

Страница 42: ...brake handle should be close to the 1 o clock position 5 If there is a reasonable amount of force no adjustment is required Adjusting the Brake The brake handle is on the left side of machine Fig 59 I...

Страница 43: ...Fig 60 If you notice any damage wear or a slot forming in this area item 3 in Fig 60 immediately install a new blade 1 2 3 m 151 Figure 60 1 Cutting Edge 2 Curved Area 3 Wear slot Forming Checking for...

Страница 44: ...balanced 1 2 m 1855 Figure 65 1 Blade 2 Balancer Installing the Blades 1 Install the blade onto the spindle shaft Fig 63 Important The sail part of the blade must be pointing upward toward the inside...

Страница 45: ...before leaving the operating position 3 Adjust the tire pressure in all tires to specifications on page 33 4 Measure engine deck height at location A Fig 67 5 Measure engine deck height at location B...

Страница 46: ...tions A and B 5 Caster spacers Checking the Deck Front to Rear Pitch 1 Check the tire pressure on both deck and traction unit 2 Position one blade front to rear Fig 70 Measure at C and D locations Fig...

Страница 47: ...h 6 mm A Front B m 1078 Figure 73 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m 2550 Figure 74 Changing the Side to Side Leveling Changing the side to side leveling is done by adjusting tire pressure...

Страница 48: ...de an 1 8 inch 3 mm from belt Fig 77 10 Reinstall the deck covers onto the cutting unit then reinstall and tighten the knobs 11 Install the carrier frame cover onto the cutting unit then install and t...

Страница 49: ...rect installation and to maintain a level deck 4 2 1 3 2 m 6372 Figure 79 1 Locking Pin 2 Spacers locate as required 3 Carrier frame mounting tube 4 Caster wheel fork 4 Insert a pin punch into the mou...

Страница 50: ...heel bolt and locknut Tighten the locknut until the spanner bushing bottoms against the inside of the caster forks Fig 81 7 Grease the fitting on the caster wheel Replacing the Grass Deflector An unco...

Страница 51: ...10A F1 BU BN BK RED PINK Y D1 Y BK BK 1 2 5 4 7 8 PK TAN PK Y GREY W GREEN VIO K1 Interlock Relay Clutch PTO Switch Off KEY SWITCH ORANGE T BLACK WIRE COLOR CODES BROWN R PK 2 3 5 4 1 Operator Presen...

Страница 52: ...52 Hydraulic Diagram A B A B Motor Right Side Motor Left side Pump Right Side Pump Left side Expansion Tank Filter Charge Pump Inlet Case Drain m 5225...

Страница 53: ...ot start again Use the primer if equipped on machine several times to ensure no fuel remains in primer system G Dispose of fuel properly Recycle as per local codes Important Do not store stabilizer co...

Страница 54: ...low 2 Add oil to crankcase 3 Cooling fins and air passages under engine blower housing are plugged 3 Remove obstruction from cooling fins and air passages Machine does not drive 1 Neutral lock is in n...

Страница 55: ...arpen blade s g g 2 Cutting blade s is are bent 2 Install new cutting blade s 3 Mower is not level 3 Level mower from side to side and front to rear 4 Underside of mower is dirty 4 Clean the underside...

Страница 56: ...ered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts suc...

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