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29

m–5206

1

Figure 36

1.

Fuse 7.5 amp

Adjusting the Electric Clutch

The clutch is adjustable to ensure proper engagement and
proper braking. Check adjustment after every 100 hours of
operation.

1. To adjust clutch, tighten or loosen lock nuts on flange

studs (Fig. 37).

2. Check adjustment by inserting feeler gauge thru slots

next to studs (Fig. 37).

3. The proper disengaged clearance between the clutch

plates is .012–.018 in. (0.30-0.45 mm). It will be
necessary to check this clearance at each of the three
slots to ensure the plates are parallel to each other.

m–2600

1

2

3

Figure 37

1.

Adjusting nut

2.

Slot

3.

Feeler gauge

Servicing the Brake

Service Interval/Specification

Before each use, check brakes for proper operation.

Always set the parking brake when you stop the machine
or leave it unattended. If the parking brake does not hold
securely, an adjustment is required.

Checking the Brake

1. Park the machine on a level surface, disengage the

power take off (PTO), set the parking brake, and turn
the ignition key to off. Remove the key.

2. Set the parking brake (Fig. 38).

1

2

m–5233

Figure 38

1.

Upper control bar

2.

Parking brake lever (set
position)

3. Rear wheels must lock when you try to push the

machine forward. Adjustment is required if the wheels
turn and do not lock; refer to Adjusting the Brake,
page 29.

4. Release the brake and press upper control bar very

lightly, approximately 1/2 in. (13 mm), wheels should
rotate freely.

5. If both conditions are met no adjustment is required.

Adjusting the Brake

The brake lever is on the upper control bar (Fig. 13). If the
parking brake does not hold securely, an adjustment is
required.

1. Check the brake before you adjust it; refer to Checking

the Brake, page 29.

2. Release the parking brake; refer to Releasing the

Parking Brake, page 18.

3. To adjust the brake remove the cotter pin and washer

from the brake lever (Fig. 39).

4. Rotate the trunnion so it smoothly slides into brake

lever hole F (Fig. 39). Tighten wing nut.

5. Secure trunnion to brake lever with washer and cotter

pin (Fig. 39).

6. Check the brake operation again; refer to Checking the

Brake, page 29.

Содержание ProLine 30259

Страница 1: ...Operator s Manual Domestic English EN Form No 3326 486 Mid Size Mower ProLine Gear 17 HP with 44 in Side Discharge Mower Model No 30259 210005001 and Up...

Страница 2: ...Installing the Control Panel and Fuel Tank 13 Installing Shift Lever 14 Installing the Upper Handle 15 Installing the Control Rods 15 Installing the Hairpin Cotter Pins 16 Operation 16 Think Safety F...

Страница 3: ...ions of the American National Standards Institute in effect at time of production Note The addition of attachments made by other manufacturers that do not meet American National Standards Institute ce...

Страница 4: ...nd down before backing up to be sure of a clear path Keep pets and bystanders away Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Be aware of th...

Страница 5: ...related to loss of control and accidents which can result in severe injury or death All slopes and ramps require extra caution If you feel uneasy on a slope do not mow it DO Remove obstacles such as...

Страница 6: ...s can explode Keep cigarettes sparks and flames away from battery Hydraulic fluid escaping under pressure can penetrate the skin and cause injury Use cardboard or paper to find hydraulic leaks Never u...

Страница 7: ...7 Slope Chart...

Страница 8: ...8...

Страница 9: ...n Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 67 5360 66 1340 43 8480 95 2814 6...

Страница 10: ...10 104 8186 105 0840 82 2290 82 2280 98 3256 98 4387 104 8569 98 0776 P A R K I N G B R A K E 52 2010 104 8175...

Страница 11: ...11 104 8171 105 0884 104 8180...

Страница 12: ...ch equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fue...

Страница 13: ...1 in Flange nut 3 8 in 1 4 4 Installing the upper handle to frame Clevis pin Washer Hairpin cotter pin 2 2 2 Installing the control rods Hairpin cotter pin 2 Installing the hairpin cotter pins Operat...

Страница 14: ...e Do not remove rubber seal washer and square hole washer from transmission shaft 2 Slide shift lever through control panel and align mounting hole in lever with square on transmission shaft Secure le...

Страница 15: ...a flange bolt 3 8 x 1 in and flange nut Fig 6 Torque bolts to 25 ft lbs 34 N m 1 2 3 4 m 5317 8 7 5 6 Figure 6 1 Upper handle 2 Rear frame 3 Flange bolt 3 8 x 1 in 4 Flange nut 3 8 in 5 Upper mounting...

Страница 16: ...e 9 1 Upper control bar 2 Parking brake lever 6 If brake adjustment is required remove hairpin cotter and washer securing brake rod fitting to idler bracket Fig 10 7 Adjust wing nut up or down on brak...

Страница 17: ...smission has five forward speeds neutral and reverse and has an in line shift pattern Do not shift while unit is moving as transmission damage may occur Upper Control Bar Shift to desired gear and pus...

Страница 18: ...pull recoil rope to its limit or let go of the starter handle when rope is pulled out because rope may break or recoil assembly may be damaged Stopping the Engine 1 Move the throttle lever to slow Fig...

Страница 19: ...to Starting and Stopping the Engine page 18 2 Squeeze the blade control bail against upper control bar The blades should not rotate 3 Then continue holding the blade control bail and pull up on the bl...

Страница 20: ...Bar engaged and mower in reverse 2 Pull up to assist machine Stopping the Machine To stop the machine pull back on the upper control bar release the blade control bail PTO and turn the ignition key to...

Страница 21: ...oving spacers Note Rear height of cut pins need at least one spacer or damage can occur to bushing if none are used 1 To adjust remove hairpin cotter from height of cut post Fig 20 2 Select hole in he...

Страница 22: ...roper hole location for each height of cut position 1 After adjusting height of cut remove bolt washers and nut Fig 22 2 Select a hole position so the gage wheels are a minimum of 3 8 in 10 mm off the...

Страница 23: ...ug s check Electric Clutch adjust Engine clean outside 200 Hours Engine Oil Filter change 200 hours or every other oil change Fuel Filter replace Paper Air Cleaner replace1 250 Hours Transmission Coup...

Страница 24: ...he foam element in liquid soap and warm water When the element is clean rinse it thoroughly 2 Dry the element by squeezing it in a clean cloth 3 Put one or two ounces of oil on the element Fig 24 Sque...

Страница 25: ...ck out and look at the metal end If oil level is low slowly pour only enough oil into the filler tube to raise the level to the full mark Important Do not overfill the crankcase with oil because the e...

Страница 26: ...talling the spark plug Use a spark plug wrench for removing and installing the spark plug s and a gapping tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type...

Страница 27: ...y to off Remove the key 2 Clean the grease fittings with a rag Make sure to scrape any paint off the front of the fitting s 3 Connect a grease gun to the fitting Pump grease into the fittings until gr...

Страница 28: ...l help insure adequate cooling and correct engine speed and will reduce the possibility of overheating and mechanical damage to the engine Checking the Tire Pressure Service Interval Specification Mai...

Страница 29: ...ower take off PTO set the parking brake and turn the ignition key to off Remove the key 2 Set the parking brake Fig 38 1 2 m 5233 Figure 38 1 Upper control bar 2 Parking brake lever set position 3 Rea...

Страница 30: ...alve that is closest to the engine 3 Squeeze the ends of the hose clamp together and slide it up the fuel line away from valve Fig 40 4 Pull the fuel line off the valve Fig 40 Open fuel shut off valve...

Страница 31: ...control PTO and set the parking brake Turn the ignition key to off Remove the key and disconnect the spark plug wire s from the spark plug s Inspecting the Blades 1 Inspect the cutting edges Fig 42 I...

Страница 32: ...a of Blade 2 Blade 3 Blade spindle 4 Washer 5 Blade Bolt 6 Lock washer Sharpening the Blades 1 Use a file to sharpen the cutting edge at both ends of the blade Fig 46 Maintain the original angle The b...

Страница 33: ...Loosen the carrier frame mounting bolts on both sides of the machine Fig 48 6 Align the carrier frame and engine deck to match 2 13 16 in 71 mm plus or minus a 1 4 in 6 mm at location A Fig 48 7 Tigh...

Страница 34: ...to Side 1 Stop the engine remove the key and disconnect the spark plug wire s from the spark plug s 2 Adjust the tire pressure in all tires to specifications on page 28 3 Measure carrier frame height...

Страница 35: ...vel surface to the cutting edge of the blades Fig 53 5 Check the side to side leveling of the cutting unit Checking the Deck Side to Side Level 1 Check the tire pressure on both deck and traction unit...

Страница 36: ...w securing idler support and idler bracket to rear frame Fig 59 2 Loosen bottom two mounting screws enough to allow belt to pass between drive pulley and idler support Fig 59 3 Raise wheel off ground...

Страница 37: ...Reinstall the deck covers onto the cutting unit then reinstall and tighten the knobs 11 Install the carrier frame cover onto the cutting unit then install and tighten the hand knobs 4 3 1 m 5194 5 3 2...

Страница 38: ...fork Fig 63 3 Pull the castor wheel fork out of the mounting tube leaving the spacer s on the bottom of the fork Remember the location of the spacers on each fork to ensure correct installation and to...

Страница 39: ...r worn parts Fig 65 1 2 3 4 5 3 m 3986 Figure 65 1 Locknut 2 Wheel Bolt 3 Bushing 4 Spanner Bushing 5 Roller Bearing 5 To assemble place one 1 bushing into the wheel hub Grease the roller bearing and...

Страница 40: ...around grass deflector Fig 66 Important The grass deflector must be able to lower down into position Lift the deflector up to test that it lowers into the full down position 6 1 5 m 5037 4 2 3 7 8 Fi...

Страница 41: ...METER OPTIONAL W PK MAG REG AC AC IGNITION MODULES SPARK PLUG SPARK PLUG TWINRECOIL D5 PK 7 5A F1 S2 CLUTCH SW MOMENTARY PK G KEY SW S3 BAIL SW NORMALLY OPEN BN OR PK KEY SWITCH NONE G M OFF ON M S1 I...

Страница 42: ...of fuel properly Recycle as per local codes Note Do not store stabilizer conditioned gasoline over 90 days 9 Remove the spark plug s and check its condition refer to Servicing the Spark Plug page 26...

Страница 43: ...1 Engine load is excessive 1 Reduce ground speed g 2 Oil level in crankcase is low 2 Add oil to crankcase 3 Cooling fins and air passages under engine blower housing are plugged 3 Remove obstruction f...

Страница 44: ...r 5 Tire pressure is incorrect 5 Adjust tire pressure 6 Blade spindle bent 6 Contact Authorized Service Dealer Blades do not rotate 1 PTO Drive belt is worn loose or broken 1 Install new drive belt 2...

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Страница 48: ...tems and Conditions Not Covered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maint...

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