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All Rights Reserved

Printed in the USA

 2001 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

Contents

Page

Introduction

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Slope Chart

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

5

. . . . . . . . . . . . . . . 

Assembly

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the Castor Wheels

6

. . . . . . . . . . . . . . . . 

Installing the Front Baffle

7

. . . . . . . . . . . . . . . . . . 

Installing the Carrier Frame to the Traction Unit

8

Installing the Drive Belt

8

. . . . . . . . . . . . . . . . . . . . 

Installing the Cutting Deck

9

. . . . . . . . . . . . . . . . . 

Operation

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operating the Power Take Off (PTO)

9

. . . . . . . . . 

Implement Lift Lever

9

. . . . . . . . . . . . . . . . . . . . . . 

Side Discharge or Mulch Grass

10

. . . . . . . . . . . . . . 

Adjusting the Height-of-Cut

10

. . . . . . . . . . . . . . . . 

Tips for Mowing Grass

10

. . . . . . . . . . . . . . . . . . . . 

Maintenance

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

12

. . . . . . . . 

Cutting Blade Service

12

. . . . . . . . . . . . . . . . . . . . . 

Correcting Cutting Unit Mismatch

14

. . . . . . . . . . . 

Greasing the Bearings and Bushings

16

. . . . . . . . . . 

Servicing the Gearbox

16

. . . . . . . . . . . . . . . . . . . . . 

Replacing the Deck Belt

17

. . . . . . . . . . . . . . . . . . . 

Replacing the Drive Belt

18

. . . . . . . . . . . . . . . . . . . 

Adjusting the Deck Idler Pulley Tension

18

. . . . . . . 

Replacing the Castor Wheel Fork Bushings

19

. . . . 

Servicing the Castor Wheels and Bearings

20

. . . . . 

Replacing the Grass Deflector

20

. . . . . . . . . . . . . . . 

Storage

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Introduction

Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.

Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.

1

m–2571

Figure 1

1.

Location of the model and serial numbers

Write the product model and serial numbers in the space
below:

Model No.

Serial No.

This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. DangerWarning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.

Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.

This manual uses two other words to highlight
information. 

Important

 calls attention to special

mechanical information and Note: emphasizes general
information worthy of special attention.

Содержание Groundsmaster 120

Страница 1: ...Operator s Manual English GB Form No 3327 512 44 Mower Groundsmaster 120 Attachment Model No 30544TE Serial No 22000001 and Up...

Страница 2: ...uct damage Although Toro designs and produces safe products you are responsible for operating the product properly and safely Whenever you need service genuine Toro parts or additional information con...

Страница 3: ...3 Slope Chart...

Страница 4: ...4...

Страница 5: ...93 7273 1 Thrown object hazard keep bystanders away 2 Cutting dismemberment hazard of hands or feet stay away from rotating blades and moving parts Part No 93 7824 1 Thrown object hazard keep bystande...

Страница 6: ...alling the front baffle Cap Screw 3 8 x 1 3 4 in Locknut 3 8 in Shim Flange Bolt 3 8 x 7 8 in Flat Washer 4 4 2 4 4 Install carrier frame to traction unit Drive Belt 1 Mount to cutting unit and tracti...

Страница 7: ...ower and flush with left edge of mower Fig 4 3 Clamp the baffle in place m 5724 5 1 3 4 2 2 Figure 3 1 Front view of deck 2 Front baffle 3 13 mm 1 2 in 4 26 mm 1 in 5 Side discharge opening 4 Using th...

Страница 8: ...n and locknuts 3 8 in to 27 33 ft lb 37 45 N m Fig 5 1 2 m 2560 6 3 7 5 4 Figure 5 1 Cap Screw 3 8 x 1 3 4 in 2 Shim 3 Flange Bolt 3 8 x 7 8 in 4 Flat Washer 5 Carrier Frame 6 Traction Unit Frame 7 Lo...

Страница 9: ...and disengages power to the electric clutch Engaging the PTO 1 Release the parking brake 2 Release pressure on the traction pedal to stop movement 3 To engage lift cover and move the PTO switch to the...

Страница 10: ...11 Stop the engine before adjusting the height of cut Note All four pins must be in the same hole location for even cutting 8 9 1 3 5 7 2 4 6 m 2567 Figure 11 1 1 in 25 mm Cut Height 2 1 1 2 in 38 mm...

Страница 11: ...r than normal or if it contains a high degree of moisture raise the cutting height higher than usual and cut the grass at this setting Then cut the grass again using the lower normal setting When Stop...

Страница 12: ...ce Set the wire aside so that it does not accidentally contact the spark plug Cutting Blade Service To ensure a superior quality of cut keep the blades sharp For convenient sharpening and replacement...

Страница 13: ...s forward 3 Measure from a level surface to the cutting edge of the blades at the same position as in step 1 above The difference between the dimensions obtained in steps 1 and 2 must not exceed 1 8 i...

Страница 14: ...15 Torque the blade bolt to 85 110 ft lb 115 149 N m Correcting Cutting Unit Mismatch If one cutter blade cuts lower than the other correct as follows 1 Stop the engine remove the key and disconnect...

Страница 15: ...s from the bottom of the mounting tube to the top to lower the front of the mower Fig 20 5 Check the side to side leveling of the cutting unit m 2559 2 1 1 3 Figure 20 1 Thrust Washer 2 Carrier Frame...

Страница 16: ...aintenance Schedule on page 12 Grease with No 2 general purpose lithium base or molybdenum base grease 1 Grease the fittings on the three spindle pulley bearings Fig 23 Note You can access the spindle...

Страница 17: ...s burn marks and cracks are signs of a worn deck belt Replace the deck belt if any of these conditions are evident 1 Loosen the fasteners holding the left and right center deck covers and remove both...

Страница 18: ...29 1 2 3 m 5662 Figure 29 1 Fastener 2 Left Center Deck Cover 3 Gearbox Input Pulley 2 Hold the idler pulley up and install the new drive belt onto the traction unit output pulley and gearbox input pu...

Страница 19: ...n block up the front of the mower with jack stands 2 Remove the linchpin and thrust washer s from the top of the castor wheel fork Fig 33 3 Pull the castor wheel fork out of the mounting tube leaving...

Страница 20: ...r worn parts Fig 35 5 Install the washers on the outsides of the bushings then install the castor wheel into the castor fork and secure with the wheel bolt and locknut Tighten the locknut until the sp...

Страница 21: ...Dealer 7 Store the machine in a clean dry garage or storage area Cover the machine to protect it and keep it clean Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Abnormal vibration 1 Cuttin...

Страница 22: ...belt and check traction unit idler pulley idler arm and spring for correct position and function 3 Deck belt is worn loose or broken 3 Install new deck belt 4 Deck idler pulley tension is too loose 4...

Страница 23: ...23...

Страница 24: ...24...

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