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Lubrication

Greasing and Lubricating the
Machine

Service Interval:

Every 25 hours/Yearly (whichever

comes first)—Grease and lubricate
the machine. (Grease and lubricate it
more frequently when operating it in
dusty or sandy conditions.)

Grease the machine with a general-purpose grease.
Refer to Figure 19 and the accompanying table for the
grease locations.

1. Disengage the blades (PTO).

2. Set the parking brake.

3. Stop the engine and wait for all moving parts to stop.

4. Remove the ignition key.

5. Clean the grease fittings with a rag. Scrape any paint

off the front of the fittings.

6. Connect a grease gun to each fitting and pump

grease into it.

7. Wipe up any excess grease.

Figure 19

Grease Locations

Item

Name

Quantity
(pumps)

Interval (hours)

Lubricant

Front wheel—grease fittings

Grease

Steering ball joints

Oil

Steering sector gear

Grease

Steering pinion gear

Grease

Steering shaft bearing

Oil

Steering shaft bearing

Oil

Motion lever—grease fitting

Grease

Shaft hub for lifting the mower housing

Oil

Motion link ball joints

Oil

Brake pedal hubs

Oil

Parking brake ring

Oil

Steering bearing

Grease

Left and Right Spindle—grease fittings

Grease

Mower housing hinged pins

When removed

Grease

Front axle pivot pins

When removed

Grease

Front axle pivot pins

Grease

Содержание 74582

Страница 1: ... 3367 587 Rev A DH 210 Lawn Tractor Model No 74582 Serial No 311000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge go to www Toro com Original Instructions EN ...

Страница 2: ...u need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Model and serial number location Model No Serial No This manual identifies potential ha...

Страница 3: ...ackward 17 Stopping the Machine 18 Using the Bag on Demand 18 Emptying the Grass Collector 18 Towing Attachments 18 Operating Tips 19 Maintenance 20 Recommended Maintenance Schedule s 20 Lubrication 21 Greasing and Lubricating the Machine 21 Engine Maintenance 22 Servicing the Air Cleaner 22 Servicing the Engine Oil 23 Servicing the Spark Plug 24 Fuel System Maintenance 25 Draining the Fuel Tank 2...

Страница 4: ...ways wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing open sandals Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine Warning Fuel is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke while refuelling Add fuel bef...

Страница 5: ...before making height adjustment unless adjustment can be made from the operator s position Reduce the throttle setting during engine run out and if the engine is provided with a shut off valve turn the fuel off at the conclusion of mowing Lightning can cause severe injury or death If lightning is seen or thunder is heard in the area do not operate the machine seek shelter Maintenance and Storage K...

Страница 6: ...vel for left hand 3 6 m s2 Uncertainty Value K 1 8 m s2 Measured values were determined according to the procedures outlined in EN 836 Whole Body Measured vibration level 1 1 m s2 Uncertainty Value K 0 55 m s2 Measured values were determined according to the procedures outlined in EN 836 6 ...

Страница 7: ...nd 15 degrees when mowing uphill or downhill Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 7 ...

Страница 8: ...urer 93 7276 1 Explosion hazard wear eye protection 2 Caustic liquid chemical burn hazard to perform first aid flush with water 3 Fire hazard no fire open flames or smoking 4 Poison hazard keep children a safe distance from the battery 99 5340 1 KeyChoice turn to enable reverse mowing 104 3194 1 Moving in reverse enabled 3 Empty the grass collector 2 Parking brake 4 Power Take off PTO 104 3235 1 P...

Страница 9: ... cold move the throttle control lever to Choke 3 Check the engine oil level 8 Start the engine 4 Raise the mower 9 Unlock the parking brake 5 Put the tractor in neutral 104 3239 and 104 3240 1 Height of cut 3 Increase 2 Decrease 104 3241 1 Forward 4 Slow 2 Continuous variable speed 5 Fast 3 Neutral 6 Reverse 104 3243 1 To drive the machine push the lever in 2 To push the machine pull the lever out...

Страница 10: ...duct Overview Controls Become familiar with the controls Figure 4 before you start the engine and operate the machine Figure 4 1 Ignition light switch 6 Hood opening 2 Throttle control Choke lever 7 Forward speed pedal 3 Brake pedal 8 Reverse speed pedal 4 Parking brake lever 9 Bag on demand pedal 5 Blade control PTO knob 10 ...

Страница 11: ...evel is 1 4 to 1 2 inch 6 to 13 mm below the bottom of the filler neck This empty space in the tank allows gasoline to expand Never smoke when handling gasoline and stay away from an open flame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline Always place gasoline conta...

Страница 12: ...curely 5 Wipe up any gasoline that may have spilled Checking the Engine Oil Level Before you start the engine and use the machine check the oil level in the engine crankcase refer to Checking the Engine Oil Level in Servicing the Engine Oil in the Maintenance section Using the Parking Brake Always set the parking brake whenever you stop the machine or leave it unattended Setting the Parking Brake ...

Страница 13: ...hes 35 to 103 mm Important You must set the height of cut lever to the highest position 7 when you transport the machine off the lawn to prevent damaging to the blades 1 Push and hold in the button on the height of cut lever Figure 8 Figure 8 1 Height of cut lever 2 Shift the height of cut lever to the desired position 3 Release the button Note If you want to use the lowest height of cut setting y...

Страница 14: ...valve handle should align with the fuel hose 2 Sit down on the seat 3 Set the parking brake refer to Setting the parking Brake 4 Disengage the blades PTO Refer to Figure 11 Figure 11 1 Blade control PTO knob 3 Disengaged 2 Engaged Note The engine will not start if the blades PTO are engaged 5 When starting a cold engine shift the throttle control lever to the Choke position Figure 12 Figure 12 1 T...

Страница 15: ...er with the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the machine Replace switches every 2 years regardless of whether they are operating properly or not Understanding the Safety Interlock System The safety interlock system is designed to prevent the engine from starting unless You are sitting on the seat The brake peda...

Страница 16: ...itches daily and replace any damaged switches before operating the machine Test the safety interlock system before you use the machine each time If the safety interlock system does not operate as described below have an Authorized Service Dealer repair the safety interlock system immediately While sitting in the seat perform the following checks 1 Set the parking brake shift the blade control PTO ...

Страница 17: ...d as measured in RPM revolutions per minute Place the throttle control in the Fast position for best performance To go forward 1 Release the parking brake refer to Releasing the Parking Brake 2 Place your foot on the traction control pedal and slowly press on the pedal to move forward Figure 16 Figure 16 1 Traction control pedal 2 Reverse speed pedal Note To increase the speed push the traction co...

Страница 18: ...ngs and recycle them Emptying the Grass Collector When the collector warning light Figure 7 comes on and the buzzer sounds the grass collector is full and must be emptied Important To prevent the discharge tunnel from getting clogged disengage the blades PTO when the warning light comes on and the buzzer sounds 1 Disengage the blades PTO and move the throttle to the Slow position 2 Pull out the te...

Страница 19: ...ight which is a good practice mow more often in early spring As the grass growth rate slows in mid summer mow less frequently If the grass is longer than normal or if it contains a high degree of moisture raise the cutting height higher than usual cut the grass at that setting and then cut the grass again at the lower normal setting If you must stop the machine while mowing you may leave a clump o...

Страница 20: ... when operating the machine in dusty or dirty conditions Every 100 hours Service the air cleaner paper element Service it more frequently when operating the machine in dusty or dirty conditions Change the engine oil filter Change it more frequently when operating the machine in dusty or dirty conditions Replace the spark plug Replace the fuel filter Check the front to rear blade slope Also check i...

Страница 21: ...a grease gun to each fitting and pump grease into it 7 Wipe up any excess grease Figure 19 Grease Locations Item Name Quantity pumps Interval hours Lubricant 1 Front wheel grease fittings 2 25 Grease 2 Steering ball joints 4 50 Oil 3 Steering sector gear 1 50 Grease 4 Steering pinion gear 1 25 Grease 5 Steering shaft bearing 1 50 Oil 6 Steering shaft bearing 1 50 Oil 7 Motion lever grease fitting ...

Страница 22: ... slide the paper element and the foam element from the blower housing Figure 21 Figure 21 1 Paper element 4 Tab 2 Foam element 5 Slot 3 Air cleaner cover 6 Blower housing Cleaning the Foam and Paper Elements Foam Element 1 Wash the foam element in liquid soap and warm water and rinse it thoroughly 2 Dry the element by squeezing it in a clean cloth Note Do not oil the foam element Important Replace...

Страница 23: ...the metal end clean Figure 23 9 Screw the dipstick fully onto the filler tube Figure 23 10 Unscrew the dipstick again and look at the metal end If the engine oil level is low slowly pour only enough oil into the filler tube to raise the level to the Full mark on the dipstick Important Do not overfill the crankcase with engine oil and run the engine engine damage may result Changing the Engine Oil ...

Страница 24: ...ing the Engine Oil Level Servicing the Spark Plug Service Interval Every 25 hours Check the spark plug Every 100 hours Replace the spark plug Use a Champion RC12YC or equivalent spark plug Ensure that the air gap between the center and side electrodes is 0 030 inch 0 76 mm before installing the spark plug Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feel...

Страница 25: ...ne is extremely flammable and highly explosive A fire or explosion from gasoline can burn you and others and can damage property Drain gasoline from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spills Never smoke when draining gasoline and stay away from an open flame or where a spark may ignite the gasoline fumes 1 Park the machine so that the l...

Страница 26: ... blades PTO 3 Set the parking brake 4 Stop the engine and wait for all moving parts to stop 5 Remove the ignition key 6 Close the fuel shut off valve Figure 28 Figure 28 1 Fuel shut off valve 7 Squeeze the ends of the hose clamps together and slide them away from the old fuel filter Figure 28 8 Remove the old fuel filter from the fuel line 9 Install a new fuel filter and move the hose clamps close...

Страница 27: ... on the bulb holder Replacing the Fuse The electrical system is protected by fuses They are located beneath the hood near the fuel tank Figure 31 If a fuse goes out check the circuit wiring for a short Figure 31 1 Main battery 3 Full bag buzzer 2 Interlock electric clutch and cruise control 4 Extra fuse To replace a fuse pull up to remove it from the socket Push down to insert it Main Battery 15 a...

Страница 28: ...e resulting in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable Always connect the positive red battery cable before connecting the negative black cable 8 Lift the rubber cover up off the positive red cable 9 Disconnect the positive red cable from the battery post Figure 32 10 Remove the battery hold down rod 11 Remove the battery from ...

Страница 29: ...p to the lower part of the tube Figure 33 Important Do not overfill the battery Electrolyte sulfuric acid can severely corrode and damage the chassis 4 Replace the filler caps Charging the Battery WARNING Charging the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from the battery Important Always keep the battery fully charged 1 260 specific ...

Страница 30: ...PTO 3 Set the parking brake 4 Stop the engine and wait for all moving parts to stop 5 Remove the ignition key 6 Pull the drive control out to the Push position Figure 15 7 If the rear wheels lock and skid when you push the machine forward you do not need to adjust the brake If the wheels turn and do not lock adjust the brake refer to Adjusting the Brake Adjusting the Brake 1 Check the brake before...

Страница 31: ...ith the arrow on the machine The mower will not function when the grass collector is not in place Cleaning the Grass Collector and Tunnel 1 Disengage the blades PTO 2 Set the parking brake 3 Stop the engine and wait for all moving parts to stop 4 Remove the ignition key 5 Remove the grass collector refer to Removing the Grass Collector 6 Clean the collector bag with pressurized water 7 Wipe the ar...

Страница 32: ...portant If the shear pins are broken the mower belt may be damaged Inspect the belt refer to Adjusting the Blade Drive Belt Removing the Blades 1 Remove the mower refer to Removing the Mower 2 Carefully tip the mower over 3 Remove the bolts washers and blades Figure 37 Wedge a block of wood between each blade and the mower to lock the blade when you are removing each bolt Note The right blade has ...

Страница 33: ...rpin clips 10 Front suspension M12 nuts 5 Rear pins 11 Bag on demand assembly not shown 6 Front hairpin clips Note The bag on demand assembly is not shown for the purpose of clarity 9 Disconnect the spring from the engagement lever Figure 41 10 Release the mower from the tunnel by lifting the tunnel off the 2 welded pins and pulling the tunnel rearward approximately 4 inches 10 cm Secure the tunne...

Страница 34: ...clean it refer to Grass Collector 6 Remove grass clippings dirt and grime from the external parts of the entire machine especially the engine Clean the dirt and chaff from the outside of the engine cylinder head fins and blower housing Important You can wash the machine with a mild detergent and water Do not use pressurized liquids to wash the machine Pressurized liquids may damage the electrical ...

Страница 35: ...he battery and battery terminals Check the electrolyte level and charge it fully refer to Servicing the Battery Leave the negative battery cable disconnected from the battery during storage Important The battery must be fully charged to prevent it from freezing and being damaged at temperatures below 32 F 0 C You can store a fully charged battery during the winter without recharging 15 Check and t...

Страница 36: ...ne 3 The air cleaner is dirty 3 Clean or replace the air cleaner element 4 The spark plug wire is loose or disconnected 4 Install the wire on the spark plug 5 A spark plug is pitted fouled or the gap is incorrect 5 Install a new correctly gapped spark plug 6 The choke is not closing 6 Adjust the throttle cable 7 There is dirt in the fuel filter 7 Replace the fuel filter 8 The idle speed is too low...

Страница 37: ...ct an Authorized Service Dealer 1 The grass collector is not in place 1 Install the grass collector 2 The blade drive belt is worn loose or broken 2 Contact an Authorized Service Dealer The blades do not rotate 3 The blade drive belt is off the pulley 3 Contact an Authorized Service Dealer 1 The tire pressure is incorrect 1 Set the tire pressure 2 The mower is not level 2 Adjust the height adjustm...

Страница 38: ...Notes 38 ...

Страница 39: ...08 Ibea S P A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Irrigation Products Int l Pvt Ltd India 86 22 83960789 Jean Heybroek b v Netherlands 31 30 639 4611 Lely U K Limited United Kingdom 44 1480 226 800 Maquiver S A Colombia 57 1 236 4079 Maruyama Mfg Co Inc Japan 81 3 3252 2285 Metra Kft Hungary 36 1 326 3880 Mountfield a s Czech Republic 420 255 704 220 Munditol S A Argentina 54 11 ...

Страница 40: ...e of the product If for any reason it is impossible for you to contact your seller you may contact any Toro Authorized Distributor to arrange service 2 Bring the product and your proof of purchase sales receipt to the Service Dealer If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Customer Care Department Consumer Division The ...

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