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W

 2005 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

Contact us at www.Toro.com

All Rights Reserved

Printed in the USA

CALIFORNIA

Proposition 65 Warning

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

Warning

Important

 

The engine in this product is not equipped

with a spark arrester muffler. It is a violation of California

Public Resource Code Section 4442 to use or operate this

engine on any forest-covered, brush-covered, or

grass-covered land as defined in CPRC 4126. Other states

or federal areas may have similar laws.

This spark ignition system complies with Canadian

ICES-002.

Ce système d’allumage par étincelle de véhicule est

conforme à la norme NMB-002 du Canada.

Contents

Page

Introduction

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . . 

Chemical Safety

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Before Operating

4

. . . . . . . . . . . . . . . . . . . . . . . . . . 

While Operating

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sound Pressure

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Vibration

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

7

. . . . . . . . . . . . . . . . . 

Specifications

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Optional Equipment

11

. . . . . . . . . . . . . . . . . . . . . . . . 

Setup

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the Anti-siphon Fill Receptacle

13

. . . . . . . 

Installing the Spray Pro Monitor

13

. . . . . . . . . . . . . . 

Before Operating

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking the Engine Oil

14

. . . . . . . . . . . . . . . . . . . . 

Checking the Tire Pressure

14

. . . . . . . . . . . . . . . . . . 

Adding Fuel

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking the Air Intake Screen

15

. . . . . . . . . . . . . . . 

Checking the Brake Fluid

15

. . . . . . . . . . . . . . . . . . . . 

Checking the Transaxle/Hydraulic Fluid

15

. . . . . . . . 

Filling the Fresh Water Tank

16

. . . . . . . . . . . . . . . . . 

Page

Operation

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Think Safety First

16

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Vehicle Controls

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Pre-Starting Checks

19

. . . . . . . . . . . . . . . . . . . . . . . . 

Starting the Engine

19

. . . . . . . . . . . . . . . . . . . . . . . . . 

Driving the Sprayer

19

. . . . . . . . . . . . . . . . . . . . . . . . 

Stopping the Engine

20

. . . . . . . . . . . . . . . . . . . . . . . . 

New Sprayer Break-In

20

. . . . . . . . . . . . . . . . . . . . . . 

Transporting the Sprayer

20

. . . . . . . . . . . . . . . . . . . . 

Towing the Sprayer

20

. . . . . . . . . . . . . . . . . . . . . . . . 

Sprayer Controls and Components

20

. . . . . . . . . . . . 

Spray Prot Monitor

23

. . . . . . . . . . . . . . . . . . . . . . . . . 

Calibrating the Spray Pro Monitor

24

. . . . . . . . . . . . . 

Adjusting the Boom Bypass Valves

26

. . . . . . . . . . . . 

Operating the Sprayer

26

. . . . . . . . . . . . . . . . . . . . . . 

Maintenance

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

29

. . . . . . . . . 

Daily Maintenance Checklist

31

. . . . . . . . . . . . . . . . . 

Jacking the Sprayer

32

. . . . . . . . . . . . . . . . . . . . . . . . 

Inspecting the Wheels/Tires

32

. . . . . . . . . . . . . . . . . . 

Servicing the Air Cleaner

32

. . . . . . . . . . . . . . . . . . . . 

Servicing the Engine Oil

34

. . . . . . . . . . . . . . . . . . . . 

Greasing the Sprayer

35

. . . . . . . . . . . . . . . . . . . . . . . 

Replacing the Fuel Filter

36

. . . . . . . . . . . . . . . . . . . . 

Changing Transaxle/Hydraulic Fluid

37

. . . . . . . . . . . 

Replacing the Hydraulic Filter

37

. . . . . . . . . . . . . . . . 

Changing the Pump Drive Gearbox Fluid

38

. . . . . . . 

Inspecting the Brakes

38

. . . . . . . . . . . . . . . . . . . . . . . 

Adjusting the Parking Brake

38

. . . . . . . . . . . . . . . . . 

Adjusting the Front Wheel Toe-In

38

. . . . . . . . . . . . . 

Servicing the Drive Belt

39

. . . . . . . . . . . . . . . . . . . . . 

Adjusting the Steering Pump Belt

40

. . . . . . . . . . . . . 

Maintaining the Primary Drive Clutch

40

. . . . . . . . . . 

Changing the Spark Plugs

41

. . . . . . . . . . . . . . . . . . . 

Replacing the Fuses

42

. . . . . . . . . . . . . . . . . . . . . . . . 

Servicing the Battery

42

. . . . . . . . . . . . . . . . . . . . . . . 

Cleaning the Suction Strainer

44

. . . . . . . . . . . . . . . . 

Cleaning the Flowmeter

44

. . . . . . . . . . . . . . . . . . . . . 

Storage

45

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

46

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting the Engine and Vehicle

46

. . . . . . . . 

Troubleshooting the Spray System

49

. . . . . . . . . . . . 

Troubleshooting the Spray Pro Monitor

49

. . . . . . . . 

The Toro General Commercial Products Warranty

52

. . . 

Содержание 41165

Страница 1: ...s Manual Original Instructions EN GB Register your product at www Toro com Form No 3350 859 Rev B Multi Pro 1250 Turf Sprayer Model No 41163 Serial No 240000001 and Up Model No 41165 Serial No 2400000...

Страница 2: ...ng Fuel 14 Checking the Air Intake Screen 15 Checking the Brake Fluid 15 Checking the Transaxle Hydraulic Fluid 15 Filling the Fresh Water Tank 16 Page Operation 16 Think Safety First 16 Vehicle Contr...

Страница 3: ...echanical information and Note emphasizes general information worthy of special attention Safety Improper use or maintenance by the operator or owner can result in injury To reduce the potential for i...

Страница 4: ...d mentally capable of operating the sprayer This sprayer is designed to carry only you the operator Never carry any passengers on the sprayer Never operate the sprayer when under the influence of drug...

Страница 5: ...ther people know what you plan to do Obey all traffic rules and regulations The electrical and exhaust systems of the sprayer can produce sparks capable of igniting explosive materials Never operate t...

Страница 6: ...rough surfaces Shifting loads can cause the sprayer to tip over When operating with a heavy load reduce your speed and allow for sufficient braking distance Do not suddenly apply the brakes Use extra...

Страница 7: ...l that is damaged or lost 104 7634 1 Read the Operator s Manual 100 8458 1 Machine speed 2 To set the machine to a slow speed reduce pressure on the accelerator and pull up on the speed limiter 3 To s...

Страница 8: ...1 Spray on 2 Spray off 100 8489 1 Left boom 2 Center boom 3 Right boom 4 Spray on 5 Spray off 6 Pump 7 On 8 Off 9 Continuous variable setting spray pressure 10 Increase 11 Decrease 12 Locked 13 Unloc...

Страница 9: ...ir cleaner 13 Grease 14 Tire pressure 15 Read the instructions before servicing or performing maintenance 16 Pump 106 5016 1 Warning read the Operator s Manual 2 Electric shock hazard overhead power l...

Страница 10: ...e pedal turn the ignition key to Engine stop and remove the key 106 5050 1 Warning read the Operator s Manual use fresh clean water for rinsing the tank 106 5051 1 Warning read the Operator s Manual u...

Страница 11: ...to the top of the booms stored in the X pattern 74 inches 188 cm Ground clearance 4 5 inches 11 4 cm Wheel base 62 inches 157 cm Optional Equipment The Toro Company has optional equipment and accessor...

Страница 12: ...tanders or causing property damage Do not run the sprayer without a boom kit and nozzles installed Loose Parts Note Use the chart below to verify that all parts have been shipped Description Qty Use 9...

Страница 13: ...tall the anti siphon hose on the barbed end of the 90 degree elbow fitting Fig 2 Important Do not lengthen the hose to allow contact with the tank fluids Installing the Spray Pro Monitor 1 Install the...

Страница 14: ...A fire or explosion from gasoline can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Do not fill the...

Страница 15: ...nk allows gasoline to expand Do not overfill 5 Install the fuel tank cap securely 6 Wipe up any fuel that may have spilled Checking the Air Intake Screen Check and clean as necessary the air intake sc...

Страница 16: ...esh water tank Fig 11 for you to wash chemicals off of your skin eyes or other surfaces in the case of accidental exposure Always fill the fresh water tank with clean water before handling or mixing a...

Страница 17: ...sprayer To engage the parking brake pull up and back on the lever To disengage push it forward and down If the sprayer is parked on a steep grade apply the parking brake and place blocks at the downh...

Страница 18: ...engine will start only when the range selector is in the Neutral position You must also fully press the brake with the sprayer stopped to change gears Important Do not shift out of or change gears wh...

Страница 19: ...malfunctions If any of the above items are not correct notify your mechanic or check with your supervisor before taking the sprayer out for the day Your supervisor may want you to check other items on...

Страница 20: ...own points The rear tie down points are two steel loops under the back of the frame just in front of the adjustable boom frame Towing the Sprayer In case of an emergency the sprayer can be towed for a...

Страница 21: ...20 controls the amount of fluid that is routed to the booms by directing fluid flow to the booms or the bypass hose to the tank You can control this valve in two ways the application rate switch or ma...

Страница 22: ...n the tank Important Pull the handle gently out until it stops Do not pull too hard or you may damage it 1 Figure 23 1 Tank drain handle Tank Cover The tank cover is located in the center of the top o...

Страница 23: ...ank for use with the optional rinse kit Spray Prot Monitor The Spray Pro monitor displays and monitors various system performance data such as vehicle speed and application rates It does not control t...

Страница 24: ...e various settings to customize the display and calibrate the monitor to your needs You can calibrate or change the following settings Boom Width Units of Measure Speed Flowmeter Setting the Boom Widt...

Страница 25: ...hange it to the amount of water you put in the tank 11 When the display begins alternating again the flow calibration value will have changed write this number down and save it This is the calibration...

Страница 26: ...ms typically 50 psi 10 Record the reading on the pressure gauge 11 Turn off one of the booms using the appropriate boom switch 12 Adjust the boom bypass valve Fig 28 under the boom control valve for t...

Страница 27: ...the application rate switch to achieve the desired rate 6 Set the master boom switch to the On position to begin spraying Note When the tank is nearly empty the agitation may cause foaming in the tan...

Страница 28: ...spraying correctly 11 Set the master boom switch to the Off position set the pump switch to the Off position and stop the engine 12 Repeat steps 3 through 11 at least 2 more times to ensure that the s...

Страница 29: ...ean and oil the foam air cleaner element 2 50 hours Check the battery electrolyte level Check the battery cable connections Clean the suction strainer 100 hours Change the engine oil includes syntheti...

Страница 30: ...ce Distributor check the diaphragms and check valves in the pump and replace them if necessary Complete all yearly maintenance procedures specified in the engine operator s manual 800 hours or yearly...

Страница 31: ...nspect the air filter Inspect the engine cooling fins Check any unusual engine noises Check any unusual operating noises Check the tire pressure Check for fluid leaks Check the instrument operation Ch...

Страница 32: ...cking point at the front of the sprayer is under the A arms Fig 29 1 1 Figure 29 1 Front jacking points The jacking point at the rear of the sprayer is on the rear frame support between the angle weld...

Страница 33: ...in a clean cloth 4 Put one or two ounces of oil on the element Fig 32 Important Replace the foam element if it is torn or worn m 3247 2 1 Figure 32 1 Foam element 2 Oil 5 Squeeze the element to distr...

Страница 34: ...e seat forward Components under the seat will be hot if the sprayer has been running If you touch hot components you may be burned Allow the sprayer to cool before performing maintenance or touching c...

Страница 35: ...n additional 1 2 turn Fig 36 6 Fill the crankcase with the correct type of new oil refer to Changing Oil page 34 steps 8 through 10 7 Dispose of the used oil filter at a certified recycling center Gre...

Страница 36: ...mp off the hose on either side of the fuel filter to prevent gas from pouring out of the hoses when you remove the filter 4 Place a drain pan under the filter 5 Squeeze the ends of the hose clamps tog...

Страница 37: ...f Dexron IIl ATF Important Use only the hydraulic fluids specified Other fluids could cause system damage 12 Start the engine and drive the sprayer to fill the hydraulic system Recheck the oil level a...

Страница 38: ...component of the sprayer Inspect them as follows every 100 hours Inspect the brake shoes for wear or damage If the lining brake pad thickness is less than 1 16 inch 1 6 mm replace the brake shoes Ins...

Страница 39: ...be the same length when you are finished 7 Tighten the tie rod jam nuts when the adjustment is correct 8 Ensure that there is full travel of the steering wheel in both directions Servicing the Drive B...

Страница 40: ...ft Maintaining the Primary Drive Clutch After every 400 operating hours or yearly clean and lubricate the clutch as follows 1 Stop the engine remove the key and set the parking brake 2 Raise the front...

Страница 41: ...Spark Plug 1 Set the parking brake stop the pump stop the engine and remove the ignition key 2 Release the latch on the back of the seat and lift the seat forward 3 Pull the wires off the spark plugs...

Страница 42: ...ery terminals are corroded clean them with a solution of four parts water and one part baking soda Apply a light coating of grease to the battery terminals to prevent corrosion Voltage 12 volt with 28...

Страница 43: ...led water refer to Adding Water to the Battery page 43 Danger Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns Do not drink electrolyte or allow it to contac...

Страница 44: ...ing it fully into the hole 6 Connect the hose to the top of the tank and secure it with the retainer Cleaning the Flowmeter Occasionally the flowmeter may need to be cleaned to remove an obstruction a...

Страница 45: ...system 5 minutes C Stop the engine allow it to cool and drain the fuel tank D Restart the engine and run it until it stops E Choke the engine F Start and run the engine until it will not start again...

Страница 46: ...uel g 2 Dirt water or stale fuel is in the fuel system 2 Drain and flush the fuel system add fresh fuel 3 Clogged fuel line 3 Clean or replace 4 The spark plug lead is disconnected 4 Reconnect the spa...

Страница 47: ...aged or broken 3 Replace the spark plug 4 Carburetor idle passages are plugged 4 Contact your Authorized Service Dealer 5 The idle speed adjusting screw is incorrectly set 5 Contact your Authorized Se...

Страница 48: ...because the engine bogs down or stalls 1 The parking brake is set 1 Release the parking brake The sprayer will not operate in either direction 1 The range selector is in the Neutral position 1 Press t...

Страница 49: ...and replace any that appear damaged A boom valve is leaking 1 An O ring is deteriorated 1 Stop the spray system and pump and turn off the sprayer Disassemble the valve and replace the O rings A press...

Страница 50: ...alibrate the flowmeter 4 The flow meter is damaged 4 Contact your Authorized Service Dealer The Total Volume is inaccurate 1 The flow meter is dirty or clogged 1 Clean the flow meter 2 The flow meter...

Страница 51: ...51...

Страница 52: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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