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Do not stop or start suddenly when going up or
downhill.

Engage the clutch slowly, always keep the machine in
gear, especially when travelling downhill.

The machine speed should be kept low on slopes and
during tight turns.

Stay alert for humps and hollows and other hidden
hazards.

Never mow across the face of the slope, unless the
machine is designed for that purpose.

Stay alert for holes in the terrain and other hidden hazards.

Watch out for traffic when crossing or near roadways.

Stop the blades from rotating before crossing surfaces
other than grass.

When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the
machine while in operation.

Never operate the machine with damaged guards, shields,
or without safety protective devices in place. Be sure all
interlocks are attached, adjusted properly, and functioning
properly.

Do not change the engine governor settings or over speed
the engine. Operating the engine at excessive speed may
increase the hazard of personal injury.

Before leaving the operators position:

Stop on level ground.

Disengage the power take-off and lower the
attachments.

Change into neutral and set the parking brake.

Stop the engine and remove the key.

Disengage drive to attachments, stop the engine, and
disconnect the spark plug wire(s) or remove the ignition
key:

before clearing blockages;

before checking, cleaning, or working on the machine;

after striking a foreign object. Inspect the machine
for damage and make repairs before restarting and
operating the equipment. Torque all the spindle pulley
nuts to 130 to 150 ft-lb (176 to 203 N

m);

if the machine starts to vibrate abnormally (check
immediately).

Disengage drive to attachments when transporting or not
in use.

Stop the engine and disengage drive to attachment:

before refuelling;

before making height adjustment unless adjustment
can be made from the operator's position.

Reduce the throttle setting before stopping engine and
close the fuel shut-off valve at the conclusion of mowing.

Never raise deck with the blades running.

Keep hands and feet away from the cutting units.

Look behind and down before backing up to be sure of
a clear path.

Slow down and use caution when making turns and
crossing roads and sidewalks.

Slow down and use caution when making turns and
crossing roads and sidewalks.

Do not operate the mower under the influence of alcohol
or drugs.

Lightning can cause severe injury or death. If lightning
is seen or thunder is heard in the area, do not operate
the machine; seek shelter.

Use care when loading or unloading the machine into a
trailer or truck.

Use care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.

The operator shall turn on flashing warning lights, if
provided, whenever traveling on a public road, except
where such use is prohibited by law.

Maintenance and Storage

Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.

Never store the equipment with fuel in the tank inside a
building where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure
and do not store near flame.

To reduce the fire hazard, keep the engine,
silencer/muffler, battery compartment, cutting units,
drives, and fuel storage area free of grass, leaves, or
excessive grease. Clean up oil or fuel spillage.

Replace worn or damaged parts for safety.

If the fuel tank has to be drained, do this outdoors.

On multi-bladed machines, take care as rotating one blade
can cause other blades to rotate.

When machine is to be parked, stored, or left unattended,
lower the cutting units unless a positive mechanical lock
is provided.

Disengage drives, lower the cutting units, move traction
pedal to Neutral, set parking brake, stop engine and
remove key. Wait for all movement to stop before
adjusting, cleaning or repairing.

Shut off fuel while storing or transporting. Do not store
fuel near flames.

Park machine on level ground. Never allow untrained
personnel to service machine.

Use jack stands to support components when required.

Carefully release pressure from components with stored
energy.

Disconnect battery before making any repairs. Disconnect
the negative terminal first and the positive last. Reconnect
positive first and negative last.

5

Содержание 30447N

Страница 1: ...3374 304 Rev A Groundsmaster 4100 D and 4110 D Rotary Mower Model No 30447N Serial No 313000001 and Up Model No 30449N Serial No 313000001 and Up Register at www Toro com Original Instructions EN 337...

Страница 2: ...and on commercial grounds It is not designed for cutting brush mowing grass and other growth alongside highways or for agricultural uses Read this information carefully to learn how to operate and mai...

Страница 3: ...hecking the Rear Wheel Toe In 42 Changing the Front Tires 42 Cooling System Maintenance 43 Servicing the Engine Cooling System 43 Brake Maintenance 44 Adjusting the Service Brakes 44 Belt Maintenance...

Страница 4: ...wear substantial footwear long trousers hard hat safety glasses and hearing protection Long hair loose clothing or jewelry may get tangled in moving parts Do not operate the equipment when barefoot o...

Страница 5: ...the blades running Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Slow down and use caution when making turns and crossing roads and...

Страница 6: ...5 mm below the bottom of the filler neck Do not overfill Check the safety interlock switches daily for proper operation If a switch should fail replace the switch before operating the machine Check ca...

Страница 7: ...ation of the machine use only genuine Toro replacement parts and accessories Replacement parts and accessories made by other manufacturers could be dangerous and such use could void the product warran...

Страница 8: ...d in the operator s position 4 Warning wear hearing protection 5 Thrown object hazard keep bystanders a safe distance from the machine 6 Cutting hazard of hand or foot stay away from moving parts keep...

Страница 9: ...1 Raise left deck 4 Cooling fan 2 Raise center deck 5 Reverse 3 Raise right deck 6 Automatic 119 0067 1 To lock the parking brake latch the pedals together apply the brake pedals and pull up on the kn...

Страница 10: ...5 Turn signal 10A fuse 11 Powerpoint 7 5A fuse 6 Power seat 10A fuse 104 3579 1 Low height of cut adjustment 2 High height of cut adjustment 104 3599 1 Do not step here 2 Traction pedal 3 Traction fo...

Страница 11: ...PTO push down on the PTO switch 6 To switch the transmission to high speed fully raise the attachments and switch the speed control to High Battery Symbols Some or all of these symbols are on your bat...

Страница 12: ...rning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual 120 6604 1 Thrown object hazard keep bystanders away from the machine 2 Cutting di...

Страница 13: ...als 1 Review before operating machine Pre delivery Inspection Sheet 1 Note Determine the left and right sides of the machine from the normal operating position Greasing the Machine Before the machine...

Страница 14: ...the pedals together to engage the parking brake Tilt Steering Lever Press the lever Figure 2 down to tilt the steering wheel to the desired position Then release the lever to lock the adjustment Park...

Страница 15: ...Also the decks cannot be lowered from the transport position when the switch is in the high range If the switch is moved from LO to HI with the cutting decks down and or PTO on and or cruise control e...

Страница 16: ...ld Wiper Switch Press front of switch to activate the wind shield wipers Figure 6 and rear of switch to turn off the wipers Air Conditioning Switch Press front of switch to activate the air conditioni...

Страница 17: ...8 inch 147 cm Height with ROPS Height with cab 81 inch 206 cm 91 inch 231 cm Ground clearance 6 inch 15 cm Wheel tread to center of tire front 45 inch 114 cm rear 47 inch 119 cm Wheel base 55 1 2 inch...

Страница 18: ...efore it has been started for the day If it has already been run allow the oil to drain back down to the sump for at least 10 minutes before checking If the oil level is at or below the add mark on th...

Страница 19: ...his caution will damage the engine WARNING Fuel is harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors Keep face away fr...

Страница 20: ...30 2 l of high quality hydraulic fluid Check the level of the hydraulic fluid before the engine is first started and daily thereafter The recommended replacement fluid is Toro Premium All Season Hydr...

Страница 21: ...osition the wheel so that the check drain plug Figure 13 is at either the 3 or 9 o clock position Figure 13 1 Check drain plug 2 Add gear oil to the hole in the planetary if necessary to bring the oil...

Страница 22: ...nce Do not under inflate Checking the Torque of the Wheel Nuts or Bolts Service Interval After the first 10 hours Every 200 hours WARNING Failure to maintain proper torque of the wheel nuts could resu...

Страница 23: ...to the spindle shaft Install the tensioning cap to secure the assembly 5 Remove the hairpin cotter and clevis pin securing the height of cut chains to the rear of the cutting unit Figure 18 Figure 18...

Страница 24: ...n rod to raise or lower pivot arm until holes are aligned with selected height of cut bracket holes in the cutting unit frame Figure 22 and Figure 23 6 Insert the clevis pins and install the hairpin c...

Страница 25: ...h Between Cutting Units Due to differences in grass conditions and the counterbalance setting of the traction unit it is advised that a sample area of grass be cut and appearance checked before formal...

Страница 26: ...ust the rear view mirror Figure 30 to attain the best view out the rear window Pull the lever rearward to tilt the mirror to reduce the brightness and glare of light Side View Mirrors While sitting in...

Страница 27: ...ing the shop or the storage area Checking the Interlock Switches CAUTION If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury Do not...

Страница 28: ...open and allow oil to bypass internally Because fluid is bypassed the machine can be slowly moved without damaging the transmission Note Resistance will be felt on the valve when it is moved to the op...

Страница 29: ...is designed to drive objects into the ground where they lose energy quickly in grass areas However careless operation combined with terrain angle ricochets or improperly positioned safety guard can le...

Страница 30: ...er than 1 4 inch 6 mm will result in less power required larger clippings and a poorer quality of cut A pitch less than 1 4 inch 6 mm will result in more power required smaller clippings and a better...

Страница 31: ...connections Clean the underside of the mower housing and under the belt covers Every 100 hours Inspect the cooling system hoses and clamps Check the fan belt tension Every 150 hours Change the engine...

Страница 32: ...bearings require no lubrication or short term maintenance This minimizes routine service required and reduces the potential of turf damage due to grease contamination These sealed bearing packages wil...

Страница 33: ...hould only be lubricated annually 2 pumps Figure 37 Figure 38 Figure 39 Figure 40 Center Cutting Unit Note Deck may have to be raised to expose the grease fittings for the latch pivot and the lower li...

Страница 34: ...42 Lower link pivot 4 Figure 43 Upper link pivot 4 Figure 43 Castor fork shaft bushings 2 Figure 44 Spindle shaft bearings 3 Figure 45 Idler arm pivot bushings 2 Figure 45 Figure 43 Figure 44 Figure...

Страница 35: ...Figure 46 Lift arm ball joints 2 Figure 47 Figure 46 Figure 47 Wing Lift Assemblies Wing lift cylinder 4 Figure 48 Figure 48 Wing Cutting Units Castor fork shaft bushing 1 each Figure 49 Spindle shaf...

Страница 36: ...aner cover 2 Air cleaner latch 2 Before removing the filter Figure 51 use low pressure air 40 psi clean and dry to help remove large accumulations of debris packed between outside of primary filter an...

Страница 37: ...ls Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 1 inch 25 mm below the bottom of the filler neck This empty space in the tank allows the fuel to expand Never...

Страница 38: ...curely 5 Repeat the procedure on the remaining nozzles Electrical System Maintenance Battery Care Battery type is group 24 Important Before welding on the machine disconnect the negative cable from th...

Страница 39: ...arts of the machine WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always discon...

Страница 40: ...uments 10A fuse 3 Engine start 20A fuse 9 Control module 2A fuse 4 Headlights 10A fuse 10 Control module 2A fuse 5 Turn signal 10A fuse 11 Powerpoint 7 5A fuse 6 Power Seat 10A fuse Note The cab fuses...

Страница 41: ...bottom of the housing and allow the oil to drain 8 When all of the oil has drained install the plug in the housing 9 Add approximately 16 oz 0 5 l of high quality SAE 85W 140 gear lube to the planeta...

Страница 42: ...easure the center to center distance at axle height at the front and rear of the steering tires The front measurement must be 1 4 inch 6 mm less than the rear measurement 2 To adjust loosen the clamps...

Страница 43: ...the engine off and raise the hood Clean the engine area thoroughly of all debris 2 Remove the knobs Figure 67 securing the oil cooler to the frame Figure 67 1 Knobs 3 Pivot the oil cooler rearward Cle...

Страница 44: ...ery 100 operating hours 1 Proper tension will allow 3 8 inch 10 mm deflection when a force of 10 lb is applied on the belt midway between the pulleys 2 If the deflection is not 3 8 inch 10 mm loosen t...

Страница 45: ...t is ever removed from the mounting tab make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm 4 Remove the bolts securing the hydraulic motor to the cutting unit Fi...

Страница 46: ...should contact the stop just before the pump is at full stroke to prevent any damage to the pump If it does not perform the following procedure 1 Park the machine on a level surface stop the engine an...

Страница 47: ...ngine 5 Check the fluid level and add enough to raise level the level to the FULL mark on the dipstick Do not overfill Replacing the Hydraulic Filters Service Interval After the first 200 hours Every...

Страница 48: ...e hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medical attention...

Страница 49: ...rotates downward 2 Sit on the seat start the engine and lower the center cutting unit until it is slightly off of the floor 3 Secure the height of cut chains to the rear of the cutting unit 4 Pivot da...

Страница 50: ...top of the castor spindle 3 Pull the castor spindle out of the mounting tube Allow the thrust washer and spacer s to remain on the bottom of the spindle 4 Insert a pin punch into the top or bottom of...

Страница 51: ...ble the castor wheel push the bearing into the wheel hub When installing the bearings press on the outer race of the bearing 5 Slide the bearing spacer into the wheel hub Push the other bearing into t...

Страница 52: ...cutting unit to ensure proper cutting Note After striking a foreign object torque all the spindle pulley nuts to 130 to 150 ft lb 176 to 203 N m Figure 86 1 Blade bolt 2 Anti scalp cup Inspecting and...

Страница 53: ...blade with the anti scalp cup and blade bolt refer to Removing and Installing the Cutter Blade s Correcting Cutting Unit Mismatch If there is mismatch between the blades on a single cutting unit the...

Страница 54: ...e more than three shims at any one hole location Use decreasing numbers of shims in adjacent holes if more than one shim is added to any one hole location 8 Adjust the idler pulley and install the bel...

Страница 55: ...humb screws and grates from over both the in cab and rear cab air filters Figure 89 Figure 89 1 Thumb screw 3 Air filter 2 Grate 2 Clean the filters by blowing clean oil free compressed air through th...

Страница 56: ...fo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery Engine 1 Drain th...

Страница 57: ...Schematics g014815 Electrical Schematic Rev D 57...

Страница 58: ...g017775 Electrical Schematic Rev D 58...

Страница 59: ...g017776 Electrical Schematic Rev D 59...

Страница 60: ...g017779 Electrical Schematic GM 4000 4100 Rev D 60...

Страница 61: ...g017780 Electrical Schematic GM 4010 Rev D 61...

Страница 62: ...g017781 Electrical Schematic GM 4110 Rev D 62...

Страница 63: ...g017782 Electrical Schematic GM 4010 Rev D 63...

Страница 64: ...g017783 Electrical Schematic GM 4110 Rev D 64...

Страница 65: ...g017784 Electrical Schematic GM 4110 Cab Rev D 65...

Страница 66: ...g017785 Electrical Schematic GM 4110 Cab Rev D 66...

Страница 67: ...Hydraulic Schematic Rev B 67...

Страница 68: ...ed to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time u...

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