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1.

Ensure that the parking brake is set. Remove your foot
from the traction pedal and ensure that it is in neutral.

2.

Move the throttle control to the mid-idle position.

3.

Turn the ignition key to the Run position. The glow
indicator will light.

4.

When the glow indicator dims, turn the ignition key
to the Start position. Release the key immediately
when the engine starts and allow it to return to the
Run position. Allow engine to warm up at mid speed
(without load), then move the throttle control to the
desired position.

Important:

Do not run the starter motor more

than 15 seconds at a time or premature starter
failure may result. If the engine fails to start after 15
seconds, turn the key to the Off position, recheck
the controls and procedures, wait 15 additional
seconds, and repeat the starting procedure.

When the temperature is less than 20° F (-75C), preheat
glow plugs twice prior to initial cranking attempt. The
starter motor can be run for 30 seconds on then 60
seconds off for 2 attempts.

5.

To stop the engine, move the throttle control backward
to the Slow position, move the PTO lever to the Off
position, set the parking brake, and rotate the ignition
key to Off. Remove the key from the switch to prevent
accidental starting.

Important:

Allow engine to idle for 5 minutes before

shutting it off after a full load operation. Failure to do
so may lead to turbo-charger trouble.

Engine Cooling Fan Operation

The engine cooling fan switch has two positions for
controlling the operation of the fan. The two positions are R
and Auto. The fan has the ability to reverse to blow debris
off of the rear screen. Under normal operating conditions,
the switch will be in the Auto position. In Auto, the fan speed
will be controlled by the coolant or hydraulic oil temperature
and will automatically reverse to blow debris off of the rear
screen. A reverse cycle is automatically initiated when either
the coolant or hydraulic temperature reaches a certain point.
By pressing the fan switch forward into the R position, the
fan will complete a manually initiated reverse cycle. It is
recommended to reverse the fan when the rear screen is
clogged or prior to entering the shop or the storage area.

Checking the Interlock
Switches

CAUTION

If safety interlock switches are disconnected or
damaged the machine could operate unexpectedly
causing personal injury.

Do not tamper with the interlock switches.

Check the operation of the interlock switches
daily and replace any damaged switches before
operating the machine.

The machine has interlock switches in the electrical system.
These switches are designed to stop the engine when the
operator gets off of the seat when the traction pedal is
depressed. However, the operator may get off of the seat
while the engine is running and the traction pedal is in neutral.
Although the engine will continue to run if the PTO lever is
disengaged and the traction pedal is released, it is strongly
recommended that the engine be stopped before rising from
the seat.

To check the operation of the interlock switches, perform
the following procedure:

1.

Drive the machine slowly to a large, relatively open
area. Lower the cutting unit, stop the engine, and apply
the parking brake.

2.

Sit on the seat and depress the traction pedal. Try to
start the engine. The engine should not crank. If the
engine cranks, there is a malfunction in the interlock
system that should be corrected before beginning
operation.

3.

Sit on the seat and start the engine. Rise from the seat
and move the PTO lever to On. The PTO should not
engage. If the PTO engages, there is a malfunction in
the interlock system that should be corrected before
beginning operation.

4.

Sit on the seat, engage the parking brake and start the
engine. Move the traction pedal out of the neutral
position. The engine should kill. If the engine does not
kill, there is a malfunction in the interlock system that
should be corrected before beginning operation.

5.

Sit on the seat, start the engine and set speed range to
low. Move PTO switch forward to engage cutting units.

Important:

The center lift lever must momentarily

be pushed to the lower position to enable PTO
circuit actuation by PTO switch.

Raise either wing cutting unit to the transport position.
The cutting unit should turn off. If the cutting unit does
not stop, there is a malfunction in the interlock system
that should be corrected before resuming operation.

If the wing cutting unit is lowered again the motor should
re-start. If the cutting unit does not re-start, there is

27

Содержание 30447N

Страница 1: ...3374 304 Rev A Groundsmaster 4100 D and 4110 D Rotary Mower Model No 30447N Serial No 313000001 and Up Model No 30449N Serial No 313000001 and Up Register at www Toro com Original Instructions EN 337...

Страница 2: ...and on commercial grounds It is not designed for cutting brush mowing grass and other growth alongside highways or for agricultural uses Read this information carefully to learn how to operate and mai...

Страница 3: ...hecking the Rear Wheel Toe In 42 Changing the Front Tires 42 Cooling System Maintenance 43 Servicing the Engine Cooling System 43 Brake Maintenance 44 Adjusting the Service Brakes 44 Belt Maintenance...

Страница 4: ...wear substantial footwear long trousers hard hat safety glasses and hearing protection Long hair loose clothing or jewelry may get tangled in moving parts Do not operate the equipment when barefoot o...

Страница 5: ...the blades running Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Slow down and use caution when making turns and crossing roads and...

Страница 6: ...5 mm below the bottom of the filler neck Do not overfill Check the safety interlock switches daily for proper operation If a switch should fail replace the switch before operating the machine Check ca...

Страница 7: ...ation of the machine use only genuine Toro replacement parts and accessories Replacement parts and accessories made by other manufacturers could be dangerous and such use could void the product warran...

Страница 8: ...d in the operator s position 4 Warning wear hearing protection 5 Thrown object hazard keep bystanders a safe distance from the machine 6 Cutting hazard of hand or foot stay away from moving parts keep...

Страница 9: ...1 Raise left deck 4 Cooling fan 2 Raise center deck 5 Reverse 3 Raise right deck 6 Automatic 119 0067 1 To lock the parking brake latch the pedals together apply the brake pedals and pull up on the kn...

Страница 10: ...5 Turn signal 10A fuse 11 Powerpoint 7 5A fuse 6 Power seat 10A fuse 104 3579 1 Low height of cut adjustment 2 High height of cut adjustment 104 3599 1 Do not step here 2 Traction pedal 3 Traction fo...

Страница 11: ...PTO push down on the PTO switch 6 To switch the transmission to high speed fully raise the attachments and switch the speed control to High Battery Symbols Some or all of these symbols are on your bat...

Страница 12: ...rning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual 120 6604 1 Thrown object hazard keep bystanders away from the machine 2 Cutting di...

Страница 13: ...als 1 Review before operating machine Pre delivery Inspection Sheet 1 Note Determine the left and right sides of the machine from the normal operating position Greasing the Machine Before the machine...

Страница 14: ...the pedals together to engage the parking brake Tilt Steering Lever Press the lever Figure 2 down to tilt the steering wheel to the desired position Then release the lever to lock the adjustment Park...

Страница 15: ...Also the decks cannot be lowered from the transport position when the switch is in the high range If the switch is moved from LO to HI with the cutting decks down and or PTO on and or cruise control e...

Страница 16: ...ld Wiper Switch Press front of switch to activate the wind shield wipers Figure 6 and rear of switch to turn off the wipers Air Conditioning Switch Press front of switch to activate the air conditioni...

Страница 17: ...8 inch 147 cm Height with ROPS Height with cab 81 inch 206 cm 91 inch 231 cm Ground clearance 6 inch 15 cm Wheel tread to center of tire front 45 inch 114 cm rear 47 inch 119 cm Wheel base 55 1 2 inch...

Страница 18: ...efore it has been started for the day If it has already been run allow the oil to drain back down to the sump for at least 10 minutes before checking If the oil level is at or below the add mark on th...

Страница 19: ...his caution will damage the engine WARNING Fuel is harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors Keep face away fr...

Страница 20: ...30 2 l of high quality hydraulic fluid Check the level of the hydraulic fluid before the engine is first started and daily thereafter The recommended replacement fluid is Toro Premium All Season Hydr...

Страница 21: ...osition the wheel so that the check drain plug Figure 13 is at either the 3 or 9 o clock position Figure 13 1 Check drain plug 2 Add gear oil to the hole in the planetary if necessary to bring the oil...

Страница 22: ...nce Do not under inflate Checking the Torque of the Wheel Nuts or Bolts Service Interval After the first 10 hours Every 200 hours WARNING Failure to maintain proper torque of the wheel nuts could resu...

Страница 23: ...to the spindle shaft Install the tensioning cap to secure the assembly 5 Remove the hairpin cotter and clevis pin securing the height of cut chains to the rear of the cutting unit Figure 18 Figure 18...

Страница 24: ...n rod to raise or lower pivot arm until holes are aligned with selected height of cut bracket holes in the cutting unit frame Figure 22 and Figure 23 6 Insert the clevis pins and install the hairpin c...

Страница 25: ...h Between Cutting Units Due to differences in grass conditions and the counterbalance setting of the traction unit it is advised that a sample area of grass be cut and appearance checked before formal...

Страница 26: ...ust the rear view mirror Figure 30 to attain the best view out the rear window Pull the lever rearward to tilt the mirror to reduce the brightness and glare of light Side View Mirrors While sitting in...

Страница 27: ...ing the shop or the storage area Checking the Interlock Switches CAUTION If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury Do not...

Страница 28: ...open and allow oil to bypass internally Because fluid is bypassed the machine can be slowly moved without damaging the transmission Note Resistance will be felt on the valve when it is moved to the op...

Страница 29: ...is designed to drive objects into the ground where they lose energy quickly in grass areas However careless operation combined with terrain angle ricochets or improperly positioned safety guard can le...

Страница 30: ...er than 1 4 inch 6 mm will result in less power required larger clippings and a poorer quality of cut A pitch less than 1 4 inch 6 mm will result in more power required smaller clippings and a better...

Страница 31: ...connections Clean the underside of the mower housing and under the belt covers Every 100 hours Inspect the cooling system hoses and clamps Check the fan belt tension Every 150 hours Change the engine...

Страница 32: ...bearings require no lubrication or short term maintenance This minimizes routine service required and reduces the potential of turf damage due to grease contamination These sealed bearing packages wil...

Страница 33: ...hould only be lubricated annually 2 pumps Figure 37 Figure 38 Figure 39 Figure 40 Center Cutting Unit Note Deck may have to be raised to expose the grease fittings for the latch pivot and the lower li...

Страница 34: ...42 Lower link pivot 4 Figure 43 Upper link pivot 4 Figure 43 Castor fork shaft bushings 2 Figure 44 Spindle shaft bearings 3 Figure 45 Idler arm pivot bushings 2 Figure 45 Figure 43 Figure 44 Figure...

Страница 35: ...Figure 46 Lift arm ball joints 2 Figure 47 Figure 46 Figure 47 Wing Lift Assemblies Wing lift cylinder 4 Figure 48 Figure 48 Wing Cutting Units Castor fork shaft bushing 1 each Figure 49 Spindle shaf...

Страница 36: ...aner cover 2 Air cleaner latch 2 Before removing the filter Figure 51 use low pressure air 40 psi clean and dry to help remove large accumulations of debris packed between outside of primary filter an...

Страница 37: ...ls Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 1 inch 25 mm below the bottom of the filler neck This empty space in the tank allows the fuel to expand Never...

Страница 38: ...curely 5 Repeat the procedure on the remaining nozzles Electrical System Maintenance Battery Care Battery type is group 24 Important Before welding on the machine disconnect the negative cable from th...

Страница 39: ...arts of the machine WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always discon...

Страница 40: ...uments 10A fuse 3 Engine start 20A fuse 9 Control module 2A fuse 4 Headlights 10A fuse 10 Control module 2A fuse 5 Turn signal 10A fuse 11 Powerpoint 7 5A fuse 6 Power Seat 10A fuse Note The cab fuses...

Страница 41: ...bottom of the housing and allow the oil to drain 8 When all of the oil has drained install the plug in the housing 9 Add approximately 16 oz 0 5 l of high quality SAE 85W 140 gear lube to the planeta...

Страница 42: ...easure the center to center distance at axle height at the front and rear of the steering tires The front measurement must be 1 4 inch 6 mm less than the rear measurement 2 To adjust loosen the clamps...

Страница 43: ...the engine off and raise the hood Clean the engine area thoroughly of all debris 2 Remove the knobs Figure 67 securing the oil cooler to the frame Figure 67 1 Knobs 3 Pivot the oil cooler rearward Cle...

Страница 44: ...ery 100 operating hours 1 Proper tension will allow 3 8 inch 10 mm deflection when a force of 10 lb is applied on the belt midway between the pulleys 2 If the deflection is not 3 8 inch 10 mm loosen t...

Страница 45: ...t is ever removed from the mounting tab make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm 4 Remove the bolts securing the hydraulic motor to the cutting unit Fi...

Страница 46: ...should contact the stop just before the pump is at full stroke to prevent any damage to the pump If it does not perform the following procedure 1 Park the machine on a level surface stop the engine an...

Страница 47: ...ngine 5 Check the fluid level and add enough to raise level the level to the FULL mark on the dipstick Do not overfill Replacing the Hydraulic Filters Service Interval After the first 200 hours Every...

Страница 48: ...e hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medical attention...

Страница 49: ...rotates downward 2 Sit on the seat start the engine and lower the center cutting unit until it is slightly off of the floor 3 Secure the height of cut chains to the rear of the cutting unit 4 Pivot da...

Страница 50: ...top of the castor spindle 3 Pull the castor spindle out of the mounting tube Allow the thrust washer and spacer s to remain on the bottom of the spindle 4 Insert a pin punch into the top or bottom of...

Страница 51: ...ble the castor wheel push the bearing into the wheel hub When installing the bearings press on the outer race of the bearing 5 Slide the bearing spacer into the wheel hub Push the other bearing into t...

Страница 52: ...cutting unit to ensure proper cutting Note After striking a foreign object torque all the spindle pulley nuts to 130 to 150 ft lb 176 to 203 N m Figure 86 1 Blade bolt 2 Anti scalp cup Inspecting and...

Страница 53: ...blade with the anti scalp cup and blade bolt refer to Removing and Installing the Cutter Blade s Correcting Cutting Unit Mismatch If there is mismatch between the blades on a single cutting unit the...

Страница 54: ...e more than three shims at any one hole location Use decreasing numbers of shims in adjacent holes if more than one shim is added to any one hole location 8 Adjust the idler pulley and install the bel...

Страница 55: ...humb screws and grates from over both the in cab and rear cab air filters Figure 89 Figure 89 1 Thumb screw 3 Air filter 2 Grate 2 Clean the filters by blowing clean oil free compressed air through th...

Страница 56: ...fo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery Engine 1 Drain th...

Страница 57: ...Schematics g014815 Electrical Schematic Rev D 57...

Страница 58: ...g017775 Electrical Schematic Rev D 58...

Страница 59: ...g017776 Electrical Schematic Rev D 59...

Страница 60: ...g017779 Electrical Schematic GM 4000 4100 Rev D 60...

Страница 61: ...g017780 Electrical Schematic GM 4010 Rev D 61...

Страница 62: ...g017781 Electrical Schematic GM 4110 Rev D 62...

Страница 63: ...g017782 Electrical Schematic GM 4010 Rev D 63...

Страница 64: ...g017783 Electrical Schematic GM 4110 Rev D 64...

Страница 65: ...g017784 Electrical Schematic GM 4110 Cab Rev D 65...

Страница 66: ...g017785 Electrical Schematic GM 4110 Cab Rev D 66...

Страница 67: ...Hydraulic Schematic Rev B 67...

Страница 68: ...ed to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time u...

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