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Operator’s Manual

Domestic English (EN)

Form No. 3325–876

Mid–Size Mower

ProLine Gear 15 HP with 44 in. Side Discharge
Mower

Model No. 30332—210000001 and Up

Содержание 30332

Страница 1: ...Operator s Manual Domestic English EN Form No 3325 876 Mid Size Mower ProLine Gear 15 HP with 44 in Side Discharge Mower Model No 30332 210000001 and Up...

Страница 2: ...se Parts 13 Installing the Control Panel and Fuel Tank 13 Install Shift Lever 14 Install Handles 15 Connect Throttle Cable 15 Connect Wire Harness 16 Install Control Rods 16 Parking Brake Adjustment 1...

Страница 3: ...ions of the American National Standards Institute in effect at time of production Note The addition of attachments made by other manufacturers that do not meet American National Standards Institute ce...

Страница 4: ...Look behind and down before backing up to be sure of a clear path Keep pets and bystanders away Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing B...

Страница 5: ...rol and accidents which can result in severe injury or death All slopes and ramps require extra caution If you feel uneasy on a slope do not mow it DO Remove obstacles such as rocks tree limbs etc fro...

Страница 6: ...s can explode Keep cigarettes sparks and flames away from battery Hydraulic fluid escaping under pressure can penetrate the skin and cause injury Use cardboard or paper to find hydraulic leaks Never u...

Страница 7: ...7 Slope Chart...

Страница 8: ...8...

Страница 9: ...cals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 67 5360 66 1340 43 8480 95 2814 63 84...

Страница 10: ...10 104 8186 105 0840 105 4111 105 4142 98 0776 98 4387 104 8569...

Страница 11: ...11 104 8171 105 4104 105 4105 105 4108...

Страница 12: ...ch equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fue...

Страница 13: ...anged bolt 3 8 x 1 in 26 mm Flange nut 3 8 in 1 4 4 Install upper handle to frame Clevis pin Washer Hairpin cotter pin 2 2 2 Install control rods Hairpin cotter pin 2 Install hairpin cotter pins Opera...

Страница 14: ...he fuel tank connection and secure it with a hose clamp Fig 3 Install Shift Lever 1 Remove the 3 8 in locknut and spring disk washer from the stud on top of the transmission Note Do not remove rubber...

Страница 15: ...t 3 8 x 1 in 26 mm and flange nut Fig 6 5 Repeat procedures for opposite handle Note If handle position is ever changed the control rods and brakes will need to be readjusted m 5382 3 2 1 4 5 6 7 9 8...

Страница 16: ...9 for checking brakes and adjusting them Install Hairpin Cotter Pins Spare height of cut spacers may be stored on posts and retained by a hairpin cotter 1 On opposite side of muffler install extra hai...

Страница 17: ...rn left Neutral lock and Parking brake locks Squeeze drive levers back and move locks to the rear for neutral lock Squeeze drive levers back and move locks to the front for parking brake lock Ignition...

Страница 18: ...dle vigorously to start engine and allow rope to recoil slowly Important Do not pull recoil rope to its limit or let go of the starter handle when rope is pulled out because rope may break or recoil a...

Страница 19: ...nterlock system before you use the machine each time If the safety system does not operate as described have an Authorized Service Dealer repair the safety system immediately 1 Set the parking brake a...

Страница 20: ...More Severe Position C Most Severe Note Wheel drive tension is lowest with bolt assembly in Position A It will increase in Positions B and C Fig 16 6 Install adjustment bolt and drive spring 7 Repeat...

Страница 21: ...bail and the power take off PTO is off Rotate the ignition key to OFF Also remove the key and pull the wire off the spark plug s Adjusting Height of Cut The height of cut can be adjusted from 1 to 4...

Страница 22: ...Wheel nut and washer Do Not Remove Adjusting Center Gage Wheels The gage wheels must be adjusted in the proper hole location for each height of cut position 1 After adjusting height of cut remove bol...

Страница 23: ...eck Electric Clutch adjust Engine clean outside 200 Hours Oil Filter change 200 hours or every other oil change Fuel Filter replace Paper Air Cleaner replace1 250 Hours Transmission Couplings grease1...

Страница 24: ...foam element in liquid soap and warm water When the element is clean rinse it thoroughly 2 Dry the element by squeezing it in a clean cloth 3 Put one or two ounces 59 ml of oil on the element Fig 21...

Страница 25: ...d look at the metal end If oil level is low slowly pour only enough oil into the filler tube to raise the level to the FULL mark Important Do not overfill the crankcase with oil because the engine may...

Страница 26: ...plug Use a spark plug wrench for removing and installing the spark plug s and a gapping tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type Champion RCJ8Y or...

Страница 27: ...p the engine Remove the key 2 Clean the grease fittings with a rag Make sure to scrape any paint off the front of the fitting s 3 Connect a grease gun to the fitting Pump grease into the fittings unti...

Страница 28: ...retor governor levers and linkage This will help insure adequate cooling and correct engine speed and will reduce the possibility of overheating and mechanical damage to the engine Tire Pressure Servi...

Страница 29: ...fer to Checking the Brake page 29 2 Release the parking brake refer to Releasing the Parking Brake page 17 3 To adjust brake rotate the wing nuts on the brake rods Fig 34 Rotate clockwise to tighten t...

Страница 30: ...perating hours or yearly whichever occurs first Replacing the Fuel Filter Never install a dirty filter if it is removed from the fuel line Note Note the position of how the fuel filter is installed 1...

Страница 31: ...level surface to the cutting edge position A of the blades Fig 39 Note this dimension Front m 1078 A A A Figure 38 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m 2539 Figure 39 2 Rotate the opposite e...

Страница 32: ...the Blades 1 Install the blade onto the spindle shaft Fig 40 Important The sail part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting Fig 40 2 Install the...

Страница 33: ...tires to specifications on page 28 3 Measure engine deck height at location A Fig 44 4 Measure engine deck height at location B Fig 44 5 If the height at location A and B are not the same change tire...

Страница 34: ...s Checking the Deck Front to Rear Pitch 1 Check the tire pressure on both deck and traction unit 2 Position one blade front to rear Fig 47 Measure at C and D locations Fig 47 from a level surface to t...

Страница 35: ...4 in 6 mm A Front B m 1078 Figure 50 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m 2550 Figure 51 Changing the Side to Side Leveling Changing the side to side leveling is done by adjusting tire press...

Страница 36: ...between the clutch plates is 012 018 in 0 30 0 45 mm It will be necessary to check this clearance at each of the three slots to ensure the plates are parallel to each other m 2600 1 2 3 Figure 54 1 Ad...

Страница 37: ...covers to the cutting unit and remove the belt covers 4 Remove the PTO drive belt Refer to Replacing the PTO Drive Belt on page 37 5 Disconnect the idler arm spring to relieve tension on the idler ar...

Страница 38: ...must be replaced 1 Raise the cutting unit so the castor wheels are off the floor then block up the front of the mower with jack stands 2 Remove the locking pin and spacer s from the top of the castor...

Страница 39: ...orn parts Fig 61 1 2 3 4 5 3 m 3986 Figure 61 1 Locknut 2 Wheel Bolt 3 Bushing 4 Spanner Bushing 5 Roller Bearing 5 To assemble place one 1 bushing into the wheel hub Grease the roller bearing and spa...

Страница 40: ...around grass deflector Fig 62 Important The grass deflector must be able to lower down into position Lift the deflector up to test that it lowers into the full down position 6 1 5 m 5037 4 2 3 7 8 Fi...

Страница 41: ...W GND Y Y Y T BK K1 Interlock Relay Operator Presence Switch No Operator 2 3 5 4 1 Neutral Switch In Neutral 10A F1 KEY SWITCH OPEN ON CLOSED OFF Clutch T GREEN GREY ORANGE BLUE BROWN WIRE COLOR CODE...

Страница 42: ...not store stabilizer conditioned gasoline over 90 days 9 Remove the spark plug s and check its condition refer to Spark Plug Service page 26 With the spark plug s removed from the engine pour two tab...

Страница 43: ...level in crankcase is low 2 Add oil to crankcase 3 Cooling fins and air passages under engine blower housing are plugged 3 Remove obstruction from cooling fins and air passages Machine does not drive...

Страница 44: ...r 5 Tire pressure is incorrect 5 Adjust tire pressure 6 Blade spindle bent 6 Contact Authorized Service Dealer Blades do not rotate 1 PTO Drive belt is worn loose or broken 1 Install new drive belt 2...

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Страница 48: ...e maintenance whether performed by a dealer or by you is at your expense Items and Conditions Not Covered There is no other express warranty except for special emission system coverage on some product...

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