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WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

WMV-Dresden

INSTRUCTIONS

ASSEMBLY AND OPERATING

Safety

Effi

 cacy

Quality

SAMURAI

    Models:  
 

B 200  

 

 

B 230  

 

 

 

B 250 

 

B 180

 

K 210

 

K 250

 

D 105

 

D 180

Riding Mower

Version without STVZO

approval for road travel

Road-travel TÜV–approved 

version available on request 

at different price.

Please study this manual before you 
operate the machine!

WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte

Summary of Contents for SAMURAI B 200

Page 1: ...WMV Dresden WMV Dresden WMV Dresden WMV INSTRUCTIONS ASSEMBLY AND OPERATING Safety Ef cacy Quality SAMURAI Models B 200 B 230 B 250 B 180 K 210 K 250 D 105 D 180 Riding Mower Version without STVZO app...

Page 2: ...w 1 9 Maintenance 1 10 Service interval chart 1 11 Spares Parts list Info Info This manual contains descriptions and important information on safe and proper operating and maintaining practice of your...

Page 3: ...or near ditches to prevent overturning and comply with the tractor safety warnings Lawn riding tractors with ignition engine must be strictly started and used outdoors to avoid danger of carbon monoxi...

Page 4: ...the gas tank and check the oil level both in the crank case and in the hydraulic tank If required ll new oil up before starting the mower see section 1 9 Maintenance of these instructions Should you...

Page 5: ...oles Eventually hammer it down to stroke end to assure perfect t See Fig 1 2 2 CAUTION When hammering the lock pin down to stroke end preferably use a soft drift of a suitable diameter to avoid axcess...

Page 6: ...ims are perfectly matching Use a screw driver to invert the plastic rim of the mesh bag over the edge of the catcher frame Assemble the long connection bars 4 at a right angle position against the top...

Page 7: ...tcher mesh bag 10 1 Grass chute de ector 11 14 Hex screw M 5 x 20 DIN 933 12 32 Washer diam 5 3 DIN 125 13 17 Locknut M 5 DIN 985 14 4 Hexagon socket screw M 8 x 35 DIN 912 15 1 Hexagon bolt M 8 x 50...

Page 8: ...hread is left standing out See picture 1 2 4 for parts number and 1 2 5 for nal asset view Mount the left hand catcher bracket 19 on the right hand angle 21 and secure it with hex screws 22 and washer...

Page 9: ...e parking brakes and disconnected the cutting blade see paragraph 1 3 under engaging the parking brakes Grass catcher interlock and switch activator see Fig 1 3 2 An interlock switch activator is loca...

Page 10: ...rotection while mowing General safety hot parts danger A warning transfer General safety hot parts danger is located on each side of the chas sis beneath the engine read through cover lid Maximum caut...

Page 11: ...rake pedal Fig 1 4 1 down with your left foot Do not ever operate any of the drive pedals Fig 1 4 2 while starting the mower For cold starting after a long storage period pull the starter cord Fig 1 4...

Page 12: ...ral 0 position and the green LED lighted on Now depress parking brake pedal Fig 1 4 1 in the left hand footwell Do not ever operate drive pedals Fig 1 4 2 while starting the mower engine For cold star...

Page 13: ...concurrently applied to assure extensive braking action Reverse travel is achieved by operating the reverse drive pedal Fig 1 4 2 Detail B on left hand footwell Like in the forward travel mode the pe...

Page 14: ...amp Fig 1 4 9 Detail B lights on set throttle lever to full speed Now move the lifter lever Fig 1 4 10 to any of the incremental scale positions to select desired cutting height Scale increments 1 6 f...

Page 15: ...n all the way till against the limit stop Now tighten black knob swivel screw Fig 1 4 12 like it was before Engage the cutting deck as described under Engaging the cutting unit mowing in the previous...

Page 16: ...t off Apply parking brake as described under section Engaging parking brake Turn the starter key Fig 1 4 15 anti clockwise to fully stop the engine DANGER never leave the mower unattended without park...

Page 17: ...ve Rear wheel 4 wheel drive Rear wheel 4 wheel drive Weight in kg 365 365 365 365 365 Overall length in mm 1980 1980 1980 1980 1980 Out to Out width 920 1020 920 1020 920 1020 920 1020 920 1020 Dashbo...

Page 18: ...ektrischer Schaltplan 1 6 Elektrischer Schaltplan negative Starting engine Cutting deck Control lamps Safeties Starter Mower clutch Brake Op seat Grass catcher Valve closed Illumination 12V outlet Pan...

Page 19: ...g brake rope switch 3 Starter cord 4 Throttle control 5 Temperature control lamp 6 Oil level control lamp 7 Operation hours counter 8 Cutting deck control lamp 9 Second gear only 4 wheel drive toggle...

Page 20: ...Operating and Parking Brake The mower is equipped with one hydraulic and two mechanical brakes respectively for travel operating and parking use see paragraph 1 3 of this manual Engaging and realising...

Page 21: ...fore and aft by means of a comfortable seat slide adjuster Because of its con guration this seat can only slide fore and aft over 150 mm No up and down adjustment Seat height is xed The seat features...

Page 22: ...on a at 30mm thick board and apply parking brake Put a cardboard on the ground right beneath the deck to allow safe deck removal sliding the carton out without any manual handling Raise the deck up by...

Page 23: ...ade washers SW17 IMPORTANT Strictly use manufacturer s original spare blades only Servicing the Mower Blades If the blade bevel exceeds the max width of 6 mm then blades will need to be replaced Alway...

Page 24: ...t using a waterproof grease Put shim tire shim and spindle locknut back in place using top care At last t cover back into place Changing Front Tires on 4 Wheel Drive Models Fig 1 9 2 7 Remove cover Re...

Page 25: ...t for leaks PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS Protect your environment Checking Hydraulic Oil Level Fig 1 9 2 11 1 Move seat forward to access the hydraulic oil tank 2 Remove re...

Page 26: ...intenance Greasing points Front tires only rear wheel drive models Fig 1 9 2 13 Rear spindle bearings Fig 1 9 2 14 Mowing deck bearings below blades spindle Fig 1 9 2 15 The greasing nipple is facing...

Page 27: ...nge hydraulic oil x x Check spark plugs x Replace air lter element x Replace fuel lter x Check battery electrolyte level recharge x x Clean battery and terminals x x Check brakes ef cacy x x x Check t...

Page 28: ...n WMV Dresden WMV Dresden WMV 28 28 DRIVE ASSEMBLY HANDBRAKE on 4 WHEEL DRIVE MODELS W SECOND GEAR Code Nr Ref Nr Description Number of pcs Remarks 100371 1 Drive shaft 1 100390 2 Foot pedal 2 100004...

Page 29: ...3 27 Spring 2 Retainer Brake valve 100211 28 Second gear lever switch w grip 4 wheel drive 1 100376 29 Spacer 7 mm 3 100103 30 Washer 6 4 4 DIN 9021 100129 31 Nut M10 1 DIN 934 100098 32 Washer 10 5 1...

Page 30: ...sden WMV Dresden WMV Dresden WMV 30 30 Main frame assembly Code Nr Ref Nr Description Number of pcs Remarks 100287 1 Engine hood 1 100288 2 Step 1 100284 3 Dashboard 1 100286 4 Shroud right hand 1 100...

Page 31: ...Base for electric parts 1 100192 28 Screw type square angle for seat mount 2 100111 29 Hex head capscrew M8 x 20 6 DIN 933 100097 30 Washer 8 4 4 DIN 9021 100221 31 U Plate seat interlock safety 1 10...

Page 32: ...ponents Code Nr Ref Nr Description Number of pcs Remarks 100050 3 Oval head bolt M8 x 35 2 100224 4 Flanged sleeve bearing 20 mm 1 100057 5 Washer 8 4 6 DIN 125 100136 6 Self locking nut M 8 4 DIN 985...

Page 33: ...3 34 Brakes lever clamp 2 100372 35 Brakes lever actuator 1 100383 36 Bushing 15 mm 4 100365 37 Brake linkage housing 2 100134 38 Nut M8 4 DIN 934 100375 39 Brake rod 2 100373 40 Brake lever LH 1 1003...

Page 34: ...t Engine fuel and attaching parts ENGINE FUEL and ATTACHING PARTS Code Nr Ref Nr Description Number of pcs Remarks 100024 2 Engine 17 5 HP B S 1 100025 2 Engine 20 HP B S Twin 1 100227 2 Engine 18 HP...

Page 35: ...HP 1 100350 18 Throttle control with lever 1 101022 19 Lever Throttle control w control wire 0 101023 20 Plastic cap w air bleeder 3 4 Hydraulic tank 1 100057 21 Washer 8 4 8 DIN 125 100136 22 Self lo...

Page 36: ...33 32 50 16 49 46 45 44 42 47 48 52 51 16 3 29 3 32 4 29 38 39 40 41 56 55 4 17 37 57 58 59 Parts list Frame Deck Lift Arm and Drive Assembly Frame Deck Lift Arm and Drive Assembly Code Nr Ref Nr Desc...

Page 37: ...N 933 100094 30 Socket head screw hex recess M6 x 30 4 DIN 7991 100075 31 Retaining ring 20 x 1 2 1 DIN 471 100224 32 Flanged sleeve bearing 20 mm 2 100367 33 Arm Height adjuster 1 100377 34 Latch 1 1...

Page 38: ...esden WMV Dresden WMV Dresden WMV 38 38 Parts list Hydraulic group with second gear Hydraulik Allrad mit 2 Gang Code Nr Ref Nr Description Number of pcs Remarks 100255 1 Hydraulic Motor Front Axle 2 1...

Page 39: ...ic line 8 x 600 1 100320 24 Hydraulic line 8 x 550 1 100306 25 Seal CU 17x23x15 10 100319 27 Hydraulic line 8 x 400 1 100310 28 Banjo bolt 3 8 3 100156 29 Solenoid valve Second gear control switch 1 1...

Page 40: ...en WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV 40 40 Parts list Front Rear axles Front Rear axle Code Nr Ref Nr Description Number of pcs Remarks 100396 1 Front axle be...

Page 41: ...85 22 Woodruff key 8 x 7 x 25 with shoulder stop 2 DIN 6885 100054 23 Retaining ring 30 x 1 5 2 DIN 471 100292 24 Chain sprocket Z 38 2 100297 25 Sinterized bushing 2 100384 26 Bearing rear axle 2 100...

Page 42: ...esden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV 42 42 Parts list Kombi Mowing Mulc...

Page 43: ...MV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV 43 43 Parts list Kombi Mowing...

Page 44: ...14 DIN 985 101055 19 Lever switch counter bearing holder 0 100118 20 Hex head capscrew M12x25 6 DIN 933 100059 21 Washer 13 15 DIN 125 100114 22 Hex head capscrew M10 x 25 4 DIN 933 100058 23 Washer 1...

Page 45: ...pscrew M5 x 16 3 DIN 933 100102 58 Washer 5 3 3 DIN 9021 100065 59 Lockwasher 5 3 DIN 127 100171 60 Spring idler 1 100152 61 Adaptor 18 mm timing belt pulley 2 100067 62 Lockwasher 8 13 DIN 127 100057...

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