background image

Fuel System
Maintenance

Servicing the Fuel
Filter/Water Separator

Draining the Fuel Filter/Water
Separator

Service Interval:

Before each use or daily—Drain

water or other contaminants from
the water separator.

1.

Place a clean container under the fuel filter
(

Figure 38

).

2.

Loosen the drain plug on the bottom of the filter
canister.

g007367

Figure 38

1.

Filter canister

3.

Tighten the drain plug on the bottom of the filter
canister.

Changing the Fuel Filter

Service Interval:

Every 400 hours—Replace the fuel

filter.

1.

Drain the water from the water separator; refer
to

Draining the Fuel Filter/Water Separator

(page 43)

.

2.

Clean the area where the filter mounts (

Figure

38

).

3.

Remove the filter and clean the mounting
surface.

4.

Lubricate the gasket on the filter with clean oil.

5.

Install the filter by hand until the gasket contacts
mounting surface, then rotate it an additional 1/2
turn.

6.

Tighten the drain plug on the bottom of the filter
canister.

Inspecting Fuel Lines and
Connections

Service Interval:

Every 400 hours/Yearly (whichever

comes first)

Inspect the fuel lines, fittings, and clamps for signs of
leaking, deterioration, damage, or loose connections.

Note:

Repair any damaged or leaking fuel system

component before using the machine.

43

 

Содержание 07385TC Workman HDX-D

Страница 1: ...hicle with Bed Model No 07385 Serial No 401420001 and Up Model No 07385TC Serial No 401380001 and Up Model No 07387 Serial No 401420001 and Up Model No 07387TC Serial No 401420001 and Up Register at w...

Страница 2: ...earn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www Tor...

Страница 3: ...gine Safety 40 Servicing the Air Cleaner 40 Servicing the Engine Oil 41 Fuel System Maintenance 43 Servicing the Fuel Filter Water Separator 43 Inspecting Fuel Lines and Connections 43 Electrical Syst...

Страница 4: ...and understands the warnings Use your full attention while operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Do not put your ha...

Страница 5: ...other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the...

Страница 6: ...215 105 4215 1 Warning avoid pinch points decal105 7977 105 7977 1 Tank 2 Pressure decal106 2353 106 2353 1 Electrical power point decal106 2355 106 2355 1 Slow 3 Transmission third high no fast speed...

Страница 7: ...hine 3 Unlocked 10 Retract hydraulics 4 Hydraulic lock 11 Extend hydraulics 5 Engage 12 Transmission high speed 6 Power takeoff PTO 13 Transmission low speed 7 Disengage 14 Parking brake decal106 6755...

Страница 8: ...nual avoid tipping the machine wear the seat belt lean away from the direction the machine is tipping decal115 2047 115 2047 1 Warning do not touch the hot surface decal115 2281 115 2281 1 Headlights...

Страница 9: ...seat belts and handholds decal115 7723 115 7723 1 Warning the hydraulic fluid pressure is 124 bar 1 800 psi 2 Coupler A 3 Coupler B decal115 7739 115 7739 1 Falling crushing hazard bystanders no rider...

Страница 10: ...e Read the Operator s Manual before checking the engine coolant level 2 Do not open or add coolant to the radiator doing so introduces air into the system and results in engine damage Add only engine...

Страница 11: ...protection 5 Tipping hazard take turns slowly drive slowly up and across cliffs with no load do not exceed 32 kph 20 mph while carrying a load or when driving on uneven terrain drive slowly 3 Fire ha...

Страница 12: ...ld the center cover in place and remove the cover from the hub of the steering wheel 2 Remove the locknut and washer from the steering shaft 3 Slide the steering wheel and washer onto the shaft Note A...

Страница 13: ...ocedure 1 Check the engine oil level before and after you first start the engine refer to Checking the Engine Oil Level page 41 2 Check the transaxle hydraulic fluid level before you first start the e...

Страница 14: ...ncreases the engine speed and ground speed Releasing the pedal decreases the engine speed and ground speed g036549 Figure 6 1 Clutch pedal 3 Accelerator pedal 2 Brake pedal Clutch Pedal You must fully...

Страница 15: ...speeds refer to Adjusting Differential Lock Cable page 47 g240581 Figure 8 1 Parking brake lever 5 High low range shifter 2 Hydraulic bed lift 6 4 wheel drive button 4 wheel drive models only 3 Hydra...

Страница 16: ...lly to the ON position To shut the engine off rotate the key switch counterclockwise to the OFF position Hour Meter The hour meter indicates the total hours of machine operation The hour meter Figure...

Страница 17: ...the amount of fuel in the tank It displays only when key switch is in the ON position Figure 5 The red segment of the display indicates a low fuel level and the flashing red light indicates that the...

Страница 18: ...d is located on the dashboard Figure 10 g009815 Figure 10 1 Passenger handhold 2 Storage compartment Seat Adjustment Lever You can adjust the seat forward and rearward for your comfort Figure 11 g0212...

Страница 19: ...weight GVW 2359 kg 5 200 lb Tongue weight 272 kg 600 lb Tow capacity Maximum trailer weight 1587 kg 3 500 lb Ground clearance 18 cm 7 inches with no load Wheel base 118 cm 70 inches Front 117 cm 46 in...

Страница 20: ...Do not remove the fuel cap or fill the fuel tank while the engine is running or hot Do not add or drain fuel in an enclosed space Do not store the machine or fuel container where there is an open fla...

Страница 21: ...s in cold weather Monitor seals hoses gaskets in contact with fuel as they may be degraded over time Fuel filter plugging may be expected for a time after converting to biodiesel blends Contact your d...

Страница 22: ...may cause personal injury or property damage Passengers should sit in the designated seating positions only Do not carry passengers in the cargo bed Keep bystanders and pets away from the machine dur...

Страница 23: ...Safety Do not remove the ROPS from the machine Ensure that the seat belt is attached and that you can release it quickly in an emergency Check carefully for overhead obstructions and do not contact th...

Страница 24: ...age the structure of the cargo bed if you operate the machine with the bed raised Operate the machine when the cargo bed is down After emptying the cargo bed lower it CAUTION If a load is concentrated...

Страница 25: ...ter failure may result If engine fails to start after 10 seconds turn the key to the OFF position Check the controls and starting procedure wait 10 additional seconds and repeat the starting operation...

Страница 26: ...to the OFF position and remove the key Using the Differential Lock WARNING Tipping or rolling the machine on a hill will cause serious injury The extra traction available with the differential lock c...

Страница 27: ...h directions RAISE Quick Coupler A Position This position lifts the bed and rear hitch attachment or applies pressure to quick coupler A This position also allows hydraulic fluid to return from quick...

Страница 28: ...nsert the hose nipple into the coupler until it snaps into position Note When attaching remote equipment to the quick couplers determine which side requires pressure then attach that hose to quick cou...

Страница 29: ...orward If that is not possible secure the machine hood to the frame with a strap or remove the hood and transport and secure it separately otherwise the hood may blow off during transport g009820 Figu...

Страница 30: ...weight in the front of the trailer This places approximately 10 272 kg 600 lb maximum of the gross trailer weight GTW on the tow hitch of the machine When hauling cargo or towing a trailer attachment...

Страница 31: ...nd every 8 hours or daily thereafter Check the high flow hydraulic fluid level TC models only Check the level of hydraulic fluid before the engine is first started and daily thereafter Every 25 hours...

Страница 32: ...r additional maintenance procedures CAUTION Only qualified and authorized personnel should maintain repair adjust or inspect the machine Avoid fire hazards and have fire protection equipment present i...

Страница 33: ...the potential fire hazard keep the engine area free of excessive grease grass leaves and accumulation of dirt If possible do not perform maintenance while the engine is running Keep away from moving...

Страница 34: ...Figure 21 g026142 Figure 21 1 Bed support 3 Push the bed support onto the cylinder rod and ensure that the support end tabs rest on the end of the cylinder barrel and cylinder rod end Figure 22 g0091...

Страница 35: ...ry to install or remove it by yourself Use an overhead hoist or get the help of 2 or 3 other people 7 Store the cylinders in the storage clips 8 Engage the hydraulic lift lock lever on the machine to...

Страница 36: ...t lever and shut off the engine 7 Install the bed safety support to prevent accidentally lowering the bed refer to Using the Bed Support page 34 8 Install the lynch pins to the inside ends of the clev...

Страница 37: ...e bottom of the hood upward until you can pull the top mounting tabs from the frame slots Figure 28 3 Pivot the top of the hood forward and unplug the wire connectors from the headlights Figure 28 4 R...

Страница 38: ...machine Important When greasing the drive shaft universal shaft bearing crosses pump grease until it comes out of all 4 cups at each cross The grease fitting locations and quantities are as follows Ba...

Страница 39: ...g010359 Figure 32 39...

Страница 40: ...air cleaner cover off the air cleaner body Figure 33 g002401 Figure 33 1 Air cleaner cover 2 Filter 2 Squeeze the dust cap sides to open it and knock the dust out 3 Gently slide the filter out of the...

Страница 41: ...ine with oil If the oil level is between the Full and Add marks no additional oil is required 1 Park the machine on a level surface 2 Engage the parking brake 3 Shut off the engine and remove the key...

Страница 42: ...ngine oil filter 3 When the oil stops install the drain plug 4 Remove the oil filter Figure 37 5 Apply a light coat of clean oil to the new filter seal before screwing it on 6 Screw the filter on unti...

Страница 43: ...in the water from the water separator refer to Draining the Fuel Filter Water Separator page 43 2 Clean the area where the filter mounts Figure 38 3 Remove the filter and clean the mounting surface 4...

Страница 44: ...Figure 40 g010328 Figure 39 1 Fuses decal115 7813 Figure 40 1 Power outlet 10 A 5 Lights brake 15 A 2 Switched power 10 A 6 Hazard lights 10 A 3 Fuel pump supervisor switch 10 A 7 4WD transmission 10...

Страница 45: ...cid which is fatal if consumed and causes severe burns Do not drink electrolyte or allow it to contact your skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect y...

Страница 46: ...800 hours 4 wheel drive models only Differential oil specification Mobil 424 hydraulic fluid 1 Park the machine on a level surface 2 Engage the parking brake 3 Shut off the engine and remove the key...

Страница 47: ...Low Cable Service Interval Every 200 hours 1 Remove the clevis pin securing the high low cable to the transaxle Figure 44 2 Loosen the clevis jam nut and adjust the clevis so that the clevis hole alig...

Страница 48: ...to the correct pressure the tires will wear prematurely and may cause 4 wheel drive to bind Figure 46 is an example of tire wear caused by under inflation g010294 Figure 46 1 Under inflated tire Figu...

Страница 49: ...ycol antifreeze CAUTION If the engine has been running the pressurized hot coolant can escape and cause burns Do not open the radiator cap Allow the engine to cool for at least 15 minutes or until the...

Страница 50: ...iator 8 Install the cooler and screen to the radiator Changing the Engine Coolant Service Interval Every 1 000 hours Every 2 years whichever comes first Cooling system capacity 3 7 L 4 US qt Coolant t...

Страница 51: ...ne and operate it until it is warm 11 Shut off the engine check the coolant level and replenish the coolant if necessary Brake Maintenance Checking the Brake Fluid Level Service Interval Before each u...

Страница 52: ...re 56 g033487 Figure 56 1 Grip 2 Parking brake lever 2 Loosen the set screw securing the knob to the parking brake lever Figure 57 g033488 Figure 57 1 Knob 3 Parking brake lever 2 Set screw 3 Rotate t...

Страница 53: ...4 Figure 58 1 Alternator belt 2 Alternator mounting bolts B Using a pry bar rotate the alternator until the proper belt tension is attained then tighten the mounting bolts Figure 58 Controls System Ma...

Страница 54: ...never be less than 19 mm 3 4 inch g009277 Figure 61 1 Clutch cable rod end 3 Rod end jam nut 2 Clutch pedal 4 Parallel Adjusting the Accelerator Pedal 1 Park the machine on a level surface engage the...

Страница 55: ...ycling the dump valve from raise to lower and or lowering the cargo bed and attachments Place the remote hydraulics lever in the float position Do not work under a raised bed without the proper bed sa...

Страница 56: ...use only products from reputable manufacturers who stand behind their recommendation High Viscosity Index Low Pour Point Antiwear Hydraulic Fluid ISO VG 46 Material Properties Viscosity ASTM D445 cSt...

Страница 57: ...y before installing g002416 Figure 67 1 Hydraulic strainer 6 Install the strainer 7 Install the hydraulic hose and 90 fitting to the strainer in the same orientation 8 Install and tighten the drain pl...

Страница 58: ...C 7 9 to 8 5 Viscosity Index ASTM D2270 140 to 152 Pour Point ASTM D97 35 F to 46 F FZG Fail stage 11 or better Water content new fluid 500 ppm maximum Industry Specifications Vickers I 286 S Vickers...

Страница 59: ...aterial from the bed or other attachment and insert the safety support on a fully extended cylinder rod before working under a raised bed You will need 2 hydraulic hoses each with a male and female qu...

Страница 60: ...eting the operation remove the jumper hoses and connect the hydraulic hoses to both machines Important Check the hydraulic fluid levels in both machines before resuming operation Cleaning Washing the...

Страница 61: ...nd Filter page 42 8 Flush the fuel tank with fresh clean diesel fuel 9 Secure all fuel system fittings 10 Check the tire pressure refer to Checking the Tire Pressure page 20 11 Check anti freeze prote...

Страница 62: ...he hydraulic pump not operating 3 Contact you Authorized Service Dealer 1 The fitting is loose 1 Tighten the fitting The hydraulic fitting leaks 2 The hydraulic fitting is missing an O ring 2 Install...

Страница 63: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Страница 64: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

Отзывы: