background image

Figure 5

1.

Battery cover

2. Remove the battery from the battery case.

3. Remove the filler caps from the battery and slowly

fill each cell until electrolyte is just above the plates.

4. Replace the filler caps and connect a 3 to 4 amp

battery charger to the battery posts. Charge the
battery at a rate of 3 to 4 amperes for 4 to 8 hours.

WARNING

Charging the battery produces gasses that can
explode.

Never smoke near the battery and keep sparks
and flames away from battery.

5. When the battery is charged, disconnect the charger

from the electrical outlet and battery posts (Figure 6).

Figure 6

1.

Battery

6. Remove the filler caps. Slowly add electrolyte to each

cell until level is up to the fill ring. Install the filler
caps.

Important:

Do not overfill the battery.

Electrolyte will overflow onto other parts of the
vehicle and severe corrosion and deterioration
will result.

7. Insert the battery into the battery case so the battery

terminals are toward the outside of the vehicle.

8. Install the positive cable (red) to the positive (+)

terminal and the negative cable (black) to the
negative (–) terminal of the battery and secure then
with bolts and nuts. Slide the rubber boot over the
positive terminal to prevent a possible short-out
from occurring.

WARNING

Incorrect battery cable routing could damage
the machine and cables causing sparks. Sparks
can cause the battery gasses to explode,
resulting in personal injury.

Always disconnect the negative (black)
battery cable before disconnecting the
positive (red) cable.

Always connect the positive (red) battery
cable

9. Install the battery cover on the battery case.

4

Checking Fluid Levels

No Parts Required

Procedure

1. Check the engine oil level before and after the engine

is first started, refer to Checking the Engine Oil
Level in Operation.

2. Check the transaxle/hydraulic fluid level before

the engine is first started, refer to Checking the
Transaxle/Hydraulic Fluid Level in Operation.

3. Check the brake fluid level before the engine is first

started, refer to Checking the Brake Fluid Level in
Operation.

15

Содержание 07367TC

Страница 1: ...No 07367 Serial No 310000001 and Up Model No 07367TC Serial No 310000001 and Up Model No 07370 Serial No 310000001 and Up Model No 07370TC Serial No 310000001 and Up To register your product or downl...

Страница 2: ...o learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www...

Страница 3: ...Transporting Vehicle 31 Towing the Vehicle 31 Towing a Trailer with the Vehicle 32 Hydraulic Control 32 Maintenance 34 Recommended Maintenance Schedule s 34 Service Interval Chart 35 Heavy Duty Opera...

Страница 4: ...rs ADDRESS American National Standards Institute Inc 1430 Broadway New York New York 10018 U S A ANSI UL 558 Internal Combustion Engine Powered Industrial Trucks ADDRESS American National Standards In...

Страница 5: ...ing the machine Always wear substantial shoes Do not operate the machine while wearing sandals tennis shoes or sneakers Do not wear loose fitting clothing or jewelry which could get caught in moving p...

Страница 6: ...traveling in the same direction at intersections blind spots or at other dangerous locations When dumping do not let anyone stand behind vehicle and do not dump the load on any one s feet Release the...

Страница 7: ...verspeed the engine by changing the governor settings The maximum engine speed is 3650 RPM To ensure safety and accuracy have an Authorized Toro Distributor check the maximum engine speed with a tacho...

Страница 8: ...Manual 4 Warning read the Operator s Manual 115 2047 1 Warning do not touch the hot surface 115 7740 1 Warning maximum trailer weight is 1500 lb 680 kg maximum tongue weight is 200 lb 90 kg 2 Warning...

Страница 9: ...n carrying a full or heavy load 115 2282 1 Warning read the Operator s Manual 2 Warning stay away from moving parts keep all guards and shields in place 3 Crushing dismemberment hazard of bystanders k...

Страница 10: ...e protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediat...

Страница 11: ...9 Entanglement hazard shaft keep bystander s a safe distance from the vehicle 3 Unlocked 10 Retract hydraulics 4 Hydraulic lock 11 Extend hydraulics 5 Engage 12 Transmission high speed 6 Power take o...

Страница 12: ...orn 5 Engine start 3 Engine stop 106 7767 1 Warning read the Operator s Manual avoid tipping the machine wear the seat belt lean away from the direction the machine is tipping 93 9899 93 9899 1 Crushi...

Страница 13: ...nual 1 Read before operating the vehicle Parts Manual 1 Use to reference part numbers Operator Training Material 1 View before operating machine Note Determine the left and right side of the machine f...

Страница 14: ...the vehicle filled with electrolyte and charged Bulk electrolyte with 1 260 specific gravity can be purchased from a local battery supply outlet WARNING CALIFORNIA Proposition 65 Warning Battery posts...

Страница 15: ...tery terminals are toward the outside of the vehicle 8 Install the positive cable red to the positive terminal and the negative cable black to the negative terminal of the battery and secure then with...

Страница 16: ...p or slow vehicle CAUTION Worn or maladjusted brakes may result in personal injury If the brake pedal travels to within 1 1 2 inches 3 8 cm of the vehicle floor board the brakes must be adjusted or re...

Страница 17: ...ge Shifter The high low range shifter adds three additional speeds for precise speed control Figure 9 The vehicle must be completely stopped before shifting between High and Low range Shift only on le...

Страница 18: ...inutes for the light to come on Coolant Temperature Gauge and Light Registers the coolant temperature in the engine Operates only when the ignition switch is in On position Figure 10 The indicator lig...

Страница 19: ...ter Registers the ground speed of the vehicle Figure 10 The speedometer is in MPH but can easily converted to KPH Refer to Converting the Speedometer in Controls Maintenance Power Point Use the power...

Страница 20: ...sides of the machine from the normal operating position CAUTION Before servicing or making adjustments to the machine stop the engine set the parking brake and remove the key from the switch Remove a...

Страница 21: ...y to permit venting when filling which prevents oil from overrunning into the breather Figure 16 1 Note clearance 4 Install the dipstick firmly in place Adding Fuel The Toro Company strongly recommend...

Страница 22: ...ring fueling static electricity can be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gaso...

Страница 23: ...g the Transaxle Hydraulic Fluid Level Service Interval Before each use or daily The transaxle reservoir is filled with Dexron III ATF Check the level before the engine is first started and every 8 hou...

Страница 24: ...pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medical a...

Страница 25: ...ever comes first Change the brake fluid The brake fluid reservoir is shipped from the factory filled with DOT 3 brake fluid Check the level before the engine is first started and every 8 hours or dail...

Страница 26: ...arter longer than 15 seconds After 15 seconds of continuous cranking wait 60 seconds before engaging starter motor again Driving the Vehicle 1 Release the parking brake 2 Fully press the clutch pedal...

Страница 27: ...s there is a malfunction in the interlock system that must be repaired before operating the vehicle Verifying the Hydraulic Lift Lever Interlock Switch 1 Sit on the operator s seat and engage the park...

Страница 28: ...reas If you must drive when it is dark be sure to drive cautiously use the head lights and even consider adding additional lights Passengers Whenever you have a passenger riding in the vehicle make su...

Страница 29: ...This will dry the brakes out Do not downshift for braking on icy or slippery surfaces wet grass or while going down a hill because engine braking may cause skidding and loss of control Shift to a low...

Страница 30: ...cks fertilizer or landscape timbers stack higher in the box The height and weight of the load has a significant influence on tip overs The higher a load is stacked the more likely the vehicle is to ti...

Страница 31: ...similar to that of a two wheel drive vehicle The four wheel drive system functions in both froward and reverse however when turning the rear wheels will slip slightly more before power is delivered t...

Страница 32: ...whenever the engine is running The power can be used through the quick couplers at the rear of the vehicle Important If multiple vehicles use the same attachment cross contamination of the transmissi...

Страница 33: ...necting the Quick Couplers Important Clean dirt from quick couplers before connecting Dirty couplers can introduce contamination into the hydraulic system 1 Pull back the locking ring on the coupler 2...

Страница 34: ...k condition and tension of the alternator belt After the first 10 hours Torque the front and rear wheel nuts Check the adjustment of the shift cables Check the adjustment of the parking brake Replace...

Страница 35: ...on and tension of the alternator belt Check the adjustment of the clutch pedal Inspect the service and parking brakes Every 400 hours Inspect or replace the spark plugs Replace the fuel filter Check t...

Страница 36: ...cautions must be taken or serious injury or death could result WARNING Before servicing or making adjustments to the machine stop engine set parking brake and remove key from the ignition switch Remov...

Страница 37: ...ns securing the cylinder rod ends to the bed mounting plates by pushing the pins towards the inside Figure 34 4 Remove the lynch pins and clevis pins securing the pivot brackets to the frame channels...

Страница 38: ...with a bolt and nut to prevent assembly errors 4 Start the engine and engage the hydraulic lift lever to raise the bed Release the lift lever and turn off the engine Install the bed safety support to...

Страница 39: ...m of the hood upward until the top mounting tabs can be pulled from the frame slots Figure 39 3 Pivot the top of hood forward and unplug the wire connectors from the head lights Figure 39 4 Remove the...

Страница 40: ...ivot mounts 2 and steering cylinder 2 Figure 40 Spring tower 2 Figure 41 Clutch 1 accelerator 1 brake 1 Figure 42 Accelerator arm 1 Figure 43 U joint 18 and 4 wheel drive shaft 3 Figure 44 Important W...

Страница 41: ...Figure 44 41...

Страница 42: ...e large accumulations of debris packed between the outside of the primary filter and the canister Important Avoid using high pressure air which could force dirt through the filter into the intake trac...

Страница 43: ...e and reduce exhaust emission level The correct spark plug to use is a Champion RC 14YC or NGK BPR 4ES The recommended air gap is 0 032 inch 0 81 mm 1 Clean the area around the spark plugs so foreign...

Страница 44: ...the fuel pump assembly and fuel filter from the tank Figure 50 6 Remove the clamp securing the fuel filter hose to the fuel pump fitting Remove the hose from the fitting Figure 50 7 Insert the new hos...

Страница 45: ...ehicle Be sure your vehicle is not touching the jump start vehicle Connecting cables to the wrong post could result in personal injury and or damage to the electrical system 1 Squeeze the battery cove...

Страница 46: ...d your eyes and rubber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin Keep battery electrolyte level properly maintained Keep the top of the...

Страница 47: ...lamp Contact your Authorized Toro Distributor for repair if you find any damage Adjusting the Shift Cables Service Interval After the first 10 hours Every 200 hours 1 Move shift lever to the Neutral p...

Страница 48: ...n example of tire wear caused by under inflation Figure 58 1 Under inflated tire Figure 59 is an example of tire wear caused by over inflation Figure 59 1 Over inflated tire Checking the Front Wheel A...

Страница 49: ...ance Removing Debris from the Cooling System Service Interval Before each use or daily Clean more frequently in dirty conditions 1 Turn the engine off Clean the engine area thoroughly of all debris 2...

Страница 50: ...cap 5 Disconnect the lower radiator hose and allow coolant to flow into a drain pan When coolant stops connect the lower radiator hose 6 Open the bleed screw on top of the water pump Figure 66 Figure...

Страница 51: ...en repeat step 3 5 Install the rubber grip onto the parking brake lever Adjusting the Brake Pedal Service Interval Every 200 hours Note Remove the font hoot to ease the adjustment procedure 1 Remove t...

Страница 52: ...eck the tension by pressing the belt at mid span between the crankshaft and alternator pulleys with 22 lb 10 kg of force A new belt should deflect 0 3 to 0 5 inch 8 to 12 mm A used belt should deflect...

Страница 53: ...orized Toro Dealer Distributor for assistance Figure 72 1 Accelerator cable 2 Ball joint Figure 73 1 0 200 to 0 350 inch 5 to 8 9 mm clearance Adjusting the Clutch Pedal Service Interval Every 200 hou...

Страница 54: ...to the clutch pedal after the jam nut is tightened Figure 76 Figure 76 1 Clutch cable rod end 3 Rod end jam nut 2 Clutch pedal 4 Parallel Note The clutch free play should never be less than 0 75 inch...

Страница 55: ...o air dry before installing Figure 78 1 Hydraulic strainer 5 Install the strainer 6 Install the hydraulic hose and 90 degree fitting to the strainer in the same orientation 7 Install and tighten the d...

Страница 56: ...2270 140 to 152 Pour Point ASTM D97 35 F to 46 F FZG Fail stage 11 or better Water content new fluid 500 ppm maximum Industry Specifications Vickers I 286 S Vickers M 2950 S Denison HF 0 Vickers 35 VQ...

Страница 57: ...portant The vehicles hydraulic system uses Dexron III ATF To avoid system contamination make sure the vehicle used to jump the hydraulic system uses an equivalent fluid 2 On both vehicles disconnect t...

Страница 58: ...ry 3 Inspect the brakes refer to Inspecting the Brakes 4 Service the air cleaner refer to Servicing the Air Cleaner 5 Grease the machine 6 Change the engine oil refer to Changing the Engine Oil and Fi...

Страница 59: ...e Do not connect the battery cables to the battery posts during storage Important The battery must be fully charged to prevent it from freezing and being damaged at temperatures below 32 F 0 C A fully...

Страница 60: ...Schematics Hydraulic Schematic Rev B High Flow Hydraulics Schematic TC models only Rev A 60...

Страница 61: ...Electrical Schematic Rev B 61...

Страница 62: ...Notes 62...

Страница 63: ...Notes 63...

Страница 64: ...ainted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Pa...

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